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klp-oa/klp-wms/src/main/java/com/klp/service/impl/WmsMaterialWarningServiceImpl.java

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package com.klp.service.impl;
import cn.hutool.core.bean.BeanUtil;
import com.klp.common.core.page.TableDataInfo;
import com.klp.common.core.domain.PageQuery;
import com.baomidou.mybatisplus.extension.plugins.pagination.Page;
import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
import com.baomidou.mybatisplus.core.toolkit.Wrappers;
import com.klp.common.core.service.ConfigService;
import com.klp.common.utils.StringUtils;
import lombok.RequiredArgsConstructor;
import lombok.extern.slf4j.Slf4j;
import org.springframework.stereotype.Service;
import com.klp.domain.bo.WmsMaterialWarningBo;
import com.klp.domain.vo.WmsMaterialWarningVo;
import com.klp.domain.WmsMaterialCoil;
import com.klp.domain.WmsMaterialWarning;
import com.klp.domain.bo.WmsMaterialCoilBo;
import com.klp.mapper.WmsMaterialWarningMapper;
import com.klp.service.IWmsMaterialWarningService;
import java.math.BigDecimal;
import java.math.RoundingMode;
import java.util.ArrayList;
import java.util.List;
import java.util.Map;
import java.util.Collection;
/**
* 钢卷通用维度告警长度/厚度/宽度Service业务层处理
*
* @author klp
* @date 2026-06-06
*/
@Slf4j
@RequiredArgsConstructor
@Service
public class WmsMaterialWarningServiceImpl implements IWmsMaterialWarningService {
private final WmsMaterialWarningMapper baseMapper;
private final ConfigService configService;
/**
* 查询钢卷通用维度告警长度/厚度/宽度
*/
@Override
public WmsMaterialWarningVo queryById(Long warningId){
return baseMapper.selectVoById(warningId);
}
/**
* 查询钢卷通用维度告警长度/厚度/宽度列表
*/
@Override
public TableDataInfo<WmsMaterialWarningVo> queryPageList(WmsMaterialWarningBo bo, PageQuery pageQuery) {
LambdaQueryWrapper<WmsMaterialWarning> lqw = buildQueryWrapper(bo);
Page<WmsMaterialWarningVo> result = baseMapper.selectVoPage(pageQuery.build(), lqw);
return TableDataInfo.build(result);
}
/**
* 查询钢卷通用维度告警长度/厚度/宽度列表
*/
@Override
public List<WmsMaterialWarningVo> queryList(WmsMaterialWarningBo bo) {
LambdaQueryWrapper<WmsMaterialWarning> lqw = buildQueryWrapper(bo);
return baseMapper.selectVoList(lqw);
}
private LambdaQueryWrapper<WmsMaterialWarning> buildQueryWrapper(WmsMaterialWarningBo bo) {
Map<String, Object> params = bo.getParams();
LambdaQueryWrapper<WmsMaterialWarning> lqw = Wrappers.lambdaQuery();
lqw.eq(bo.getCoilId() != null, WmsMaterialWarning::getCoilId, bo.getCoilId());
lqw.eq(StringUtils.isNotBlank(bo.getWarningType()), WmsMaterialWarning::getWarningType, bo.getWarningType());
lqw.eq(bo.getTheoreticalVal() != null, WmsMaterialWarning::getTheoreticalVal, bo.getTheoreticalVal());
lqw.eq(bo.getActualVal() != null, WmsMaterialWarning::getActualVal, bo.getActualVal());
lqw.eq(bo.getAllowDeviation() != null, WmsMaterialWarning::getAllowDeviation, bo.getAllowDeviation());
lqw.eq(bo.getDeviationValue() != null, WmsMaterialWarning::getDeviationValue, bo.getDeviationValue());
lqw.eq(bo.getDeviationRate() != null, WmsMaterialWarning::getDeviationRate, bo.getDeviationRate());
lqw.eq(StringUtils.isNotBlank(bo.getWarningLevel()), WmsMaterialWarning::getWarningLevel, bo.getWarningLevel());
lqw.eq(StringUtils.isNotBlank(bo.getWarningMsg()), WmsMaterialWarning::getWarningMsg, bo.getWarningMsg());
lqw.eq(bo.getWarningStatus() != null, WmsMaterialWarning::getWarningStatus, bo.getWarningStatus());
lqw.eq(StringUtils.isNotBlank(bo.getHandleBy()), WmsMaterialWarning::getHandleBy, bo.getHandleBy());
lqw.eq(bo.getHandleTime() != null, WmsMaterialWarning::getHandleTime, bo.getHandleTime());
lqw.eq(StringUtils.isNotBlank(bo.getHandleRemark()), WmsMaterialWarning::getHandleRemark, bo.getHandleRemark());
return lqw;
}
/**
* 新增钢卷通用维度告警长度/厚度/宽度
*/
@Override
public Boolean insertByBo(WmsMaterialWarningBo bo) {
WmsMaterialWarning add = BeanUtil.toBean(bo, WmsMaterialWarning.class);
validEntityBeforeSave(add);
boolean flag = baseMapper.insert(add) > 0;
if (flag) {
bo.setWarningId(add.getWarningId());
}
return flag;
}
/**
* 修改钢卷通用维度告警长度/厚度/宽度
*/
@Override
public Boolean updateByBo(WmsMaterialWarningBo bo) {
WmsMaterialWarning update = BeanUtil.toBean(bo, WmsMaterialWarning.class);
validEntityBeforeSave(update);
return baseMapper.updateById(update) > 0;
}
/**
* 保存前的数据校验
*/
private void validEntityBeforeSave(WmsMaterialWarning entity){
//TODO 做一些数据校验,如唯一约束
}
/**
* 批量删除钢卷通用维度告警长度/厚度/宽度
*/
@Override
public Boolean deleteWithValidByIds(Collection<Long> ids, Boolean isValid) {
if(isValid){
//TODO 做一些业务上的校验,判断是否需要校验
}
return baseMapper.deleteBatchIds(ids) > 0;
}
/**
* 检查钢卷长度/厚度偏差并批量插入告警记录
*
* 长度规则ABS((实测长度 - 理论长度) / 理论长度) > 阈值 WARNING
* 阈值从 sys_config(material.warning.length) 读取默认 0.1
* 厚度规则理论厚度 - 实测厚度 > 阈值 ERROR
* 阈值从 sys_config(material.warning.thickness) 读取绝对值差 mm默认 -0.01
*/
@Override
public void checkAndInsertWarnings(WmsMaterialCoil coil, WmsMaterialCoilBo bo) {
try {
doCheckAndInsertWarnings(coil, bo);
} catch (Exception e) {
log.error("钢卷告警检查异常, coilId={}, 不影响原流程", coil != null ? coil.getCoilId() : null, e);
}
}
private void doCheckAndInsertWarnings(WmsMaterialCoil coil, WmsMaterialCoilBo bo) {
if (coil == null || coil.getCoilId() == null) {
return;
}
List<WmsMaterialWarning> warnings = new ArrayList<>();
// ========== 长度检查 ==========
checkLength(coil, warnings);
// ========== 厚度检查 ==========
checkThickness(coil, bo, warnings);
// 批量插入
if (!warnings.isEmpty()) {
try {
baseMapper.insertBatch(warnings);
log.info("批量插入钢卷告警记录成功, coilId={}, 告警数={}", coil.getCoilId(), warnings.size());
} catch (Exception e) {
log.error("批量插入钢卷告警记录失败, coilId={}", coil.getCoilId(), e);
}
}
}
/**
* 长度偏差检查
* ABS((actualLength - theoreticalLength) / theoreticalLength) > 阈值 WARNING
* 阈值从 sys_config(material.warning.length) 读取默认 0.1
*/
private void checkLength(WmsMaterialCoil coil, List<WmsMaterialWarning> warnings) {
Long actualLength = coil.getActualLength();
BigDecimal theoreticalLength = coil.getTheoreticalLength();
if (actualLength == null || theoreticalLength == null
|| theoreticalLength.compareTo(BigDecimal.ZERO) == 0) {
return;
}
// 读取配置阈值,默认 0.110%
BigDecimal threshold;
try {
String val = configService.getConfigValue("material.warning.length");
threshold = StringUtils.isNotBlank(val) ? new BigDecimal(val.trim()) : new BigDecimal("0.1");
} catch (Exception e) {
log.warn("读取长度告警阈值失败,使用默认值 0.1", e);
threshold = new BigDecimal("0.1");
}
BigDecimal actual = new BigDecimal(actualLength);
BigDecimal diff = actual.subtract(theoreticalLength).abs();
BigDecimal rate = diff.divide(theoreticalLength, 10, RoundingMode.HALF_UP);
if (rate.compareTo(threshold) > 0) {
WmsMaterialWarning warning = new WmsMaterialWarning();
warning.setCoilId(coil.getCoilId());
warning.setWarningType("LENGTH");
warning.setTheoreticalVal(theoreticalLength.setScale(3, RoundingMode.HALF_UP));
warning.setActualVal(actual.setScale(3, RoundingMode.HALF_UP));
warning.setAllowDeviation(threshold.setScale(3, RoundingMode.HALF_UP));
warning.setDeviationValue(actual.subtract(theoreticalLength).setScale(3, RoundingMode.HALF_UP));
warning.setDeviationRate(rate.multiply(new BigDecimal("100")).setScale(1, RoundingMode.HALF_UP));
warning.setWarningLevel("WARNING");
warning.setWarningMsg("钢卷长度偏差超过阈值,理论长度=" + theoreticalLength.setScale(3, RoundingMode.HALF_UP) + "m实测长度=" + actualLength + "mm");
warning.setWarningStatus(0);
warnings.add(warning);
}
}
/**
* 厚度偏差检查
* 规则理论厚度 - 规格厚度 > 阈值 WARNING
* 规格厚度从 BO 中取得calculateTheoretical 已解析
* 阈值从 sys_config(material.warning.thickness) 读取默认 -0.01
*/
private void checkThickness(WmsMaterialCoil coil, WmsMaterialCoilBo bo, List<WmsMaterialWarning> warnings) {
BigDecimal theoreticalThickness = coil.getTheoreticalThickness();
BigDecimal specThickness = bo != null ? bo.getSpecThickness() : null;
if (theoreticalThickness == null || specThickness == null
|| specThickness.compareTo(BigDecimal.ZERO) == 0) {
return;
}
// 读取配置阈值(单位 mm默认 -0.01
BigDecimal threshold;
try {
String val = configService.getConfigValue("material.warning.thickness");
threshold = StringUtils.isNotBlank(val) ? new BigDecimal(val.trim()) : new BigDecimal("-0.01");
} catch (Exception e) {
log.warn("读取厚度告警阈值失败,使用默认值 -0.01", e);
threshold = new BigDecimal("-0.01");
}
// 理论厚度 - 规格厚度 > 阈值 → 触发
BigDecimal diff = theoreticalThickness.subtract(specThickness);
if (diff.compareTo(threshold) > 0) {
WmsMaterialWarning warning = new WmsMaterialWarning();
warning.setCoilId(coil.getCoilId());
warning.setWarningType("THICKNESS");
warning.setTheoreticalVal(theoreticalThickness.setScale(3, RoundingMode.HALF_UP));
warning.setActualVal(specThickness.setScale(3, RoundingMode.HALF_UP));
warning.setAllowDeviation(threshold.setScale(3, RoundingMode.HALF_UP));
warning.setDeviationValue(theoreticalThickness.subtract(specThickness).setScale(3, RoundingMode.HALF_UP));
BigDecimal rate = diff.divide(specThickness, 10, RoundingMode.HALF_UP)
.multiply(new BigDecimal("100")).setScale(1, RoundingMode.HALF_UP);
warning.setDeviationRate(rate);
warning.setWarningLevel("WARNING");
warning.setWarningMsg("钢卷厚度偏差超出允许范围,理论厚度=" + theoreticalThickness.setScale(3, RoundingMode.HALF_UP) + "mm规格厚度=" + specThickness.setScale(3, RoundingMode.HALF_UP) + "mm");
warning.setWarningStatus(0);
warnings.add(warning);
}
}
}