diff --git a/klp-wms/src/main/java/com/klp/service/impl/WmsMaterialCoilServiceImpl.java b/klp-wms/src/main/java/com/klp/service/impl/WmsMaterialCoilServiceImpl.java
index 609cc1df..79780c1a 100644
--- a/klp-wms/src/main/java/com/klp/service/impl/WmsMaterialCoilServiceImpl.java
+++ b/klp-wms/src/main/java/com/klp/service/impl/WmsMaterialCoilServiceImpl.java
@@ -1870,6 +1870,10 @@ public class WmsMaterialCoilServiceImpl implements IWmsMaterialCoilService {
         }
 
         // 检查长度/厚度偏差并插入告警
+        // 退火工序没有actionId（不创建代操作记录），直接设置actionType=600
+        if ("annealing".equals(qrcodeStepType)) {
+            bo.setActionType(600);
+        }
         materialWarningService.checkAndInsertWarnings(newCoil, bo);
 
         // 如果实际库区id为-1，则清空钢卷上的实际库区绑定
diff --git a/klp-wms/src/main/java/com/klp/service/impl/WmsMaterialWarningServiceImpl.java b/klp-wms/src/main/java/com/klp/service/impl/WmsMaterialWarningServiceImpl.java
index 77b60f97..f6c3f332 100644
--- a/klp-wms/src/main/java/com/klp/service/impl/WmsMaterialWarningServiceImpl.java
+++ b/klp-wms/src/main/java/com/klp/service/impl/WmsMaterialWarningServiceImpl.java
@@ -198,6 +198,10 @@ public class WmsMaterialWarningServiceImpl implements IWmsMaterialWarningService
                     log.warn("查询产线类型失败, actionId={}", bo.getActionId(), e);
                 }
             }
+            // 兜底：如果没有actionId（如退火工序不创建代操作记录），直接使用bo中的actionType
+            if (actionType == null && bo != null && bo.getActionType() != null) {
+                actionType = bo.getActionType();
+            }
             if (actionType != null) {
                 for (WmsMaterialWarning w : warnings) {
                     w.setActionType(actionType);
@@ -281,16 +285,19 @@ public class WmsMaterialWarningServiceImpl implements IWmsMaterialWarningService
         }
 
         // 理论厚度 - 规格厚度 > 阈值 → 触发
-        BigDecimal diff = theoreticalThickness.subtract(specThickness);
-        if (diff.compareTo(threshold) > 0) {
+        // 先统一 round 到 3 位小数再比较，避免理论厚度公式计算引入的高精度尾数
+        // 导致比较结果与存储值不一致（如 diff=-0.0096 > -0.01 触发，但存储时都 round 成 -0.010）
+        BigDecimal diff = theoreticalThickness.subtract(specThickness).setScale(3, RoundingMode.HALF_UP);
+        BigDecimal scaledThreshold = threshold.setScale(3, RoundingMode.HALF_UP);
+        if (diff.compareTo(scaledThreshold) > 0) {
             WmsMaterialWarning warning = new WmsMaterialWarning();
             warning.setCoilId(coil.getCoilId());
             warning.setWarningType("THICKNESS");
             warning.setTheoreticalVal(theoreticalThickness.setScale(3, RoundingMode.HALF_UP));
             warning.setActualVal(specThickness.setScale(3, RoundingMode.HALF_UP));
-            warning.setAllowDeviation(threshold.setScale(3, RoundingMode.HALF_UP));
-            warning.setDeviationValue(theoreticalThickness.subtract(specThickness).setScale(3, RoundingMode.HALF_UP));
-            BigDecimal rate = diff.divide(specThickness, 10, RoundingMode.HALF_UP)
+            warning.setAllowDeviation(scaledThreshold);
+            warning.setDeviationValue(diff);
+            BigDecimal rate = diff.divide(specThickness.setScale(3, RoundingMode.HALF_UP), 10, RoundingMode.HALF_UP)
                     .multiply(new BigDecimal("100")).setScale(1, RoundingMode.HALF_UP);
             warning.setDeviationRate(rate);
             warning.setWarningLevel("WARNING");