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OEE添加合格品次品待判级内容

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This commit is contained in:
86156
2026-03-19 18:41:08 +08:00
parent a858abccea
commit 52b77991d5
3 changed files with 182 additions and 50 deletions
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38
klp-pocket/src/main/java/com/klp/pocket/acid/domain/vo/AcidOeeDailySummaryVo.java
View File

@@ -3,7 +3,6 @@ package com.klp.pocket.acid.domain.vo;
import lombok.Data;
import java.math.BigDecimal;
import java.util.Date;
/**
* 酸轧线OEE日汇总视图对象
@@ -45,18 +44,36 @@ public class AcidOeeDailySummaryVo {
/** 总产量（卷） */
private Long totalOutputCoil;
/** 良品量（吨） */
/** 良品量（A系列，吨） */
private BigDecimal goodOutputTon;
/** 良品量（卷） */
/** 良品量（A系列，卷） */
private Long goodOutputCoil;
/** 不良量（吨）= total_output_ton - good_output_ton */
/** 合格品量（B系列，吨） */
private BigDecimal qualifiedOutputTon;
/** 合格品量（B系列，卷） */
private Long qualifiedOutputCoil;
/** 合格品合计（A+B，吨） */
private BigDecimal abOutputTon;
/** 合格品合计（A+B，卷） */
private Long abOutputCoil;
/** 次品量（C/D系列，吨） */
private BigDecimal defectOutputTon;
/** 不良量（卷）= total_output_coil - good_output_coil */
/** 次品量（C/D系列，卷） */
private Long defectOutputCoil;
/** 待判级量（O系列，吨） */
private BigDecimal pendingOutputTon;
/** 待判级量（O系列，卷） */
private Long pendingOutputCoil;
/** 理论节拍（min/吨；回归斜率） */
private BigDecimal idealCycleTimeMinPerTon;
@@ -72,9 +89,18 @@ public class AcidOeeDailySummaryVo {
/** 派生指标：性能稼动率（卷维度） */
private BigDecimal performanceCoil;
/** 派生指标：良品率 */
/** 派生指标：良品率（A/总量） */
private BigDecimal quality;
/** 派生指标：合格品率（A+B/总量） */
private BigDecimal qualifiedRate;
/** 派生指标：次品率（C/D系列/总量） */
private BigDecimal defectRate;
/** 派生指标：待判级率（O系列/总量） */
private BigDecimal pendingRate;
/** 派生指标：OEE（建议以吨维度为主） */
private BigDecimal oee;
}

98
klp-pocket/src/main/java/com/klp/pocket/acid/service/impl/AcidOeeServiceImpl.java
View File

@@ -41,8 +41,8 @@ import java.util.Set;
@Service
public class AcidOeeServiceImpl implements IAcidOeeService {
/** 次品判级集合：命中这些 quality_status 判为次品 */
private static final Set<String> SCRAP_QUALITY_STATUS = new HashSet<>(
/** 次品判级集合（C/D系列） */
private static final Set<String> CD_SERIES = new HashSet<>(
Arrays.asList("C+", "C", "C-", "D+", "D", "D-")
);
@@ -105,11 +105,17 @@ public class AcidOeeServiceImpl implements IAcidOeeService {
List<CoilInfo> coilInfos = coilInfoByDate.get(statDate);
calculateQualityOutput(summary, coilInfos);
} else {
// 如果没有卷号，默认全部为良品（或根据业务规则处理）
summary.setGoodOutputTon(summary.getTotalOutputTon());
summary.setGoodOutputCoil(summary.getTotalOutputCoil());
// 没有卷明细时，全部归待判级
summary.setGoodOutputTon(BigDecimal.ZERO);
summary.setGoodOutputCoil(0L);
summary.setQualifiedOutputTon(BigDecimal.ZERO);
summary.setQualifiedOutputCoil(0L);
summary.setAbOutputTon(BigDecimal.ZERO);
summary.setAbOutputCoil(0L);
summary.setDefectOutputTon(BigDecimal.ZERO);
summary.setDefectOutputCoil(0L);
summary.setPendingOutputTon(summary.getTotalOutputTon());
summary.setPendingOutputCoil(summary.getTotalOutputCoil());
}
calculateDerivedMetrics(summary);
@@ -378,51 +384,64 @@ public class AcidOeeServiceImpl implements IAcidOeeService {
* 卷号信息内部类
*/
private static class CoilInfo {
final String coilNo;
final BigDecimal weight;
final String qualityStatus;
CoilInfo(String coilNo, BigDecimal weight, String qualityStatus) {
this.coilNo = coilNo;
this.weight = weight;
this.qualityStatus = qualityStatus;
}
}
/**
* 计算良品/次品产量
* 计算质量细分产量：A良品、B合格品、C/D次品、O待判级。
*/
private void calculateQualityOutput(AcidOeeDailySummaryVo summary, List<CoilInfo> coilInfos) {
BigDecimal goodTon = BigDecimal.ZERO;
long goodCoil = 0L;
BigDecimal defectTon = BigDecimal.ZERO;
long defectCoil = 0L;
BigDecimal aTon = BigDecimal.ZERO;
long aCoil = 0L;
BigDecimal bTon = BigDecimal.ZERO;
long bCoil = 0L;
BigDecimal cdTon = BigDecimal.ZERO;
long cdCoil = 0L;
BigDecimal oTon = BigDecimal.ZERO;
long oCoil = 0L;
for (CoilInfo coilInfo : coilInfos) {
BigDecimal coilWeight = coilInfo.weight != null ? coilInfo.weight : BigDecimal.ZERO;
String qualityStatus = StringUtils.trim(coilInfo.qualityStatus);
String qualityStatus = StringUtils.upperCase(StringUtils.trim(coilInfo.qualityStatus));
// 没有判级时按良品处理（避免再次跨库匹配导致错配）
if (StringUtils.isBlank(qualityStatus)) {
goodTon = goodTon.add(coilWeight);
goodCoil++;
if (StringUtils.isBlank(qualityStatus) || "O".equals(qualityStatus)) {
oTon = oTon.add(coilWeight);
oCoil++;
continue;
}
if (SCRAP_QUALITY_STATUS.contains(qualityStatus)) {
// 次品
defectTon = defectTon.add(coilWeight);
defectCoil++;
if (qualityStatus.startsWith("A")) {
aTon = aTon.add(coilWeight);
aCoil++;
} else if (qualityStatus.startsWith("B")) {
bTon = bTon.add(coilWeight);
bCoil++;
} else if (CD_SERIES.contains(qualityStatus)) {
cdTon = cdTon.add(coilWeight);
cdCoil++;
} else {
// 良品
goodTon = goodTon.add(coilWeight);
goodCoil++;
// 未识别等级统一归待判级
oTon = oTon.add(coilWeight);
oCoil++;
}
}
summary.setGoodOutputTon(goodTon);
summary.setGoodOutputCoil(goodCoil);
summary.setDefectOutputTon(defectTon);
summary.setDefectOutputCoil(defectCoil);
summary.setGoodOutputTon(aTon);
summary.setGoodOutputCoil(aCoil);
summary.setQualifiedOutputTon(bTon);
summary.setQualifiedOutputCoil(bCoil);
summary.setAbOutputTon(aTon.add(bTon));
summary.setAbOutputCoil(aCoil + bCoil);
summary.setDefectOutputTon(cdTon);
summary.setDefectOutputCoil(cdCoil);
summary.setPendingOutputTon(oTon);
summary.setPendingOutputCoil(oCoil);
}
/**
@@ -471,12 +490,29 @@ public class AcidOeeServiceImpl implements IAcidOeeService {
summary.setPerformanceCoil(performanceCoil);
}
// 良品率
// 质量细分比率
if (totalOutputTon != null && totalOutputTon.compareTo(BigDecimal.ZERO) > 0) {
BigDecimal goodOutputTon = summary.getGoodOutputTon() != null ? summary.getGoodOutputTon() : BigDecimal.ZERO;
BigDecimal quality = goodOutputTon.divide(totalOutputTon, 4, RoundingMode.HALF_UP)
BigDecimal aTon = summary.getGoodOutputTon() != null ? summary.getGoodOutputTon() : BigDecimal.ZERO;
BigDecimal bTon = summary.getQualifiedOutputTon() != null ? summary.getQualifiedOutputTon() : BigDecimal.ZERO;
BigDecimal cdTon = summary.getDefectOutputTon() != null ? summary.getDefectOutputTon() : BigDecimal.ZERO;
BigDecimal oTon = summary.getPendingOutputTon() != null ? summary.getPendingOutputTon() : BigDecimal.ZERO;
BigDecimal quality = aTon.divide(totalOutputTon, 4, RoundingMode.HALF_UP)
.multiply(BigDecimal.valueOf(100));
summary.setQuality(quality);
BigDecimal qualifiedRate = aTon.add(bTon)
.divide(totalOutputTon, 4, RoundingMode.HALF_UP)
.multiply(BigDecimal.valueOf(100));
summary.setQualifiedRate(qualifiedRate);
BigDecimal defectRate = cdTon.divide(totalOutputTon, 4, RoundingMode.HALF_UP)
.multiply(BigDecimal.valueOf(100));
summary.setDefectRate(defectRate);
BigDecimal pendingRate = oTon.divide(totalOutputTon, 4, RoundingMode.HALF_UP)
.multiply(BigDecimal.valueOf(100));
summary.setPendingRate(pendingRate);
}
// OEE（以吨维度为主）

96
klp-ui/src/views/da/oee/index.vue
View File

@@ -79,11 +79,26 @@
<span>{{ formatPercent(scope.row.performanceTon) }}</span>
</template>
</el-table-column>
<el-table-column prop="quality" label="良品率 Q (%)" align="center">
<el-table-column prop="quality" label="良品率(%)" align="center">
<template slot-scope="scope">
<span>{{ formatPercent(scope.row.quality) }}</span>
</template>
</el-table-column>
<el-table-column prop="qualifiedRate" label="合格品率(%)" align="center">
<template slot-scope="scope">
<span>{{ formatPercent(scope.row.qualifiedRate) }}</span>
</template>
</el-table-column>
<el-table-column prop="defectRate" label="次品率 (%)" align="center">
<template slot-scope="scope">
<span>{{ formatPercent(scope.row.defectRate) }}</span>
</template>
</el-table-column>
<el-table-column prop="pendingRate" label="待判级率 (%)" align="center">
<template slot-scope="scope">
<span>{{ formatPercent(scope.row.pendingRate) }}</span>
</template>
</el-table-column>
<el-table-column prop="loadingTimeMin" label="负荷时间 (min)" align="center" />
<el-table-column prop="downtimeMin" label="停机时间 (min)" align="center" />
<el-table-column prop="runTimeMin" label="运转时间 (min)" align="center" />
@@ -93,16 +108,26 @@
</template>
</el-table-column>
<el-table-column prop="totalOutputCoil" label="总产量 (卷)" align="center" />
<el-table-column prop="goodOutputTon" label="良品量 (吨)" align="center">
<el-table-column prop="goodOutputTon" label="良品（吨）" align="center">
<template slot-scope="scope">
<span>{{ formatNumber(scope.row.goodOutputTon) }}</span>
</template>
</el-table-column>
<el-table-column prop="defectOutputTon" label="次品量 (吨)" align="center">
<el-table-column prop="abOutputTon" label="合格（吨）" align="center">
<template slot-scope="scope">
<span>{{ formatNumber(scope.row.abOutputTon) }}</span>
</template>
</el-table-column>
<el-table-column prop="defectOutputTon" label="次品（吨）" align="center">
<template slot-scope="scope">
<span>{{ formatNumber(scope.row.defectOutputTon) }}</span>
</template>
</el-table-column>
<el-table-column prop="pendingOutputTon" label="待判（吨）" align="center">
<template slot-scope="scope">
<span>{{ formatNumber(scope.row.pendingOutputTon) }}</span>
</template>
</el-table-column>
</el-table>
<!-- 日明细（趋势表格风格，方便导出 Word） -->
@@ -133,11 +158,26 @@
{{ formatPercent(scope.row.performanceTon) }}
</template>
</el-table-column>
<el-table-column prop="quality" label="Q (%)">
<el-table-column prop="quality" label="良品率 (%)">
<template slot-scope="scope">
{{ formatPercent(scope.row.quality) }}
</template>
</el-table-column>
<el-table-column prop="qualifiedRate" label="合格品率 (%)">
<template slot-scope="scope">
{{ formatPercent(scope.row.qualifiedRate) }}
</template>
</el-table-column>
<el-table-column prop="defectRate" label="次品率 (%)">
<template slot-scope="scope">
{{ formatPercent(scope.row.defectRate) }}
</template>
</el-table-column>
<el-table-column prop="pendingRate" label="待判级率 (%)">
<template slot-scope="scope">
{{ formatPercent(scope.row.pendingRate) }}
</template>
</el-table-column>
<el-table-column prop="loadingTimeMin" label="负荷 (min)"/>
<el-table-column prop="downtimeMin" label="停机 (min)"/>
<el-table-column prop="runTimeMin" label="运转 (min)"/>
@@ -147,16 +187,26 @@
</template>
</el-table-column>
<el-table-column prop="totalOutputCoil" label="总产量 (卷)" />
<el-table-column prop="goodOutputTon" label="良品 (吨)">
<el-table-column prop="goodOutputTon" label="良品（吨）">
<template slot-scope="scope">
{{ formatNumber(scope.row.goodOutputTon) }}
</template>
</el-table-column>
<el-table-column prop="defectOutputTon" label="次品 (吨)">
<el-table-column prop="abOutputTon" label="合格（吨）">
<template slot-scope="scope">
{{ formatNumber(scope.row.abOutputTon) }}
</template>
</el-table-column>
<el-table-column prop="defectOutputTon" label="次品（吨）">
<template slot-scope="scope">
{{ formatNumber(scope.row.defectOutputTon) }}
</template>
</el-table-column>
<el-table-column prop="pendingOutputTon" label="待判（吨）">
<template slot-scope="scope">
{{ formatNumber(scope.row.pendingOutputTon) }}
</template>
</el-table-column>
</el-table>
<!-- OEE/A/P/Q 趋势图 -->
@@ -263,7 +313,7 @@
<ul class="formula-list">
<li>A（时间稼动率） = (负荷时间 − 停机时间) / 负荷时间</li>
<li>P（性能稼动率，吨维度） = (理论节拍 × 产量吨) / 实际运转时间</li>
<li>Q（良品率） = 良品吨 / 总产量吨</li>
<li>Q（良品率） = A系列吨 / 总产量吨</li>
</ul>
</div>
@@ -273,8 +323,9 @@
<li><b>负荷时间</b>：计划生产时间扣除计划停机后的时间</li>
<li><b>停机时间</b>：所有停机/中断（按 stop_type 汇总）的总时长</li>
<li><b>实际运转时间</b>：负荷时间 − 停机时间</li>
<li><b>理论节拍</b>：按“优良日统计口径”得到的稳定节拍（分钟/吨），由理论节拍接口提供</li>
<li><b>良品/次品</b>：按 WMS `quality_status` 判断，C+/C/C-/D+/D/D- 为次品</li>
<li><b>理论节拍</b>：先按天计算(运转时间/总吨)，再取中位数并按业务口径乘以80%</li>
<li><b>A系列</b>：良品；<b>B系列</b>：合格品；<b>C/D系列</b>：次品；<b>O系列</b>：待判级</li>
<li><b>合格品率(AB)</b> = (A+B) / 总量；<b>次品率(CD)</b> = CD / 总量；<b>待判级率(O)</b> = O / 总量</li>
</ul>
</div>
@@ -337,7 +388,7 @@ export default {
this.formatDate(today)
],
pickerOptions: {
disabledDate(time) {
disabledDate() {
// 不限制选择范围，保留扩展空间
return false
}
@@ -365,13 +416,18 @@ export default {
availability: 0,
performanceTon: 0,
quality: 0,
qualifiedRate: 0,
defectRate: 0,
pendingRate: 0,
loadingTimeMin: 0,
downtimeMin: 0,
runTimeMin: 0,
totalOutputTon: 0,
totalOutputCoil: 0,
goodOutputTon: 0,
defectOutputTon: 0
abOutputTon: 0,
defectOutputTon: 0,
pendingOutputTon: 0
}
}
let sumLoading = 0
@@ -379,12 +435,17 @@ export default {
let sumRun = 0
let sumTotalTon = 0
let sumGoodTon = 0
let sumAbTon = 0
let sumDefectTon = 0
let sumPendingTon = 0
let sumCoil = 0
let sumOee = 0
let sumA = 0
let sumP = 0
let sumQ = 0
let sumQualifiedRate = 0
let sumDefectRate = 0
let sumPendingRate = 0
list.forEach(row => {
sumLoading += row.loadingTimeMin || 0
@@ -392,28 +453,37 @@ export default {
sumRun += row.runTimeMin || 0
sumTotalTon += Number(row.totalOutputTon || 0)
sumGoodTon += Number(row.goodOutputTon || 0)
sumAbTon += Number(row.abOutputTon || 0)
sumDefectTon += Number(row.defectOutputTon || 0)
sumPendingTon += Number(row.pendingOutputTon || 0)
sumCoil += row.totalOutputCoil || 0
sumOee += Number(row.oee || 0)
sumA += Number(row.availability || 0)
sumP += Number(row.performanceTon || 0)
sumQ += Number(row.quality || 0)
sumQualifiedRate += Number(row.qualifiedRate || 0)
sumDefectRate += Number(row.defectRate || 0)
sumPendingRate += Number(row.pendingRate || 0)
})
const n = list.length
const defectAgg = Math.max(0, sumTotalTon - sumGoodTon)
return {
oee: n ? sumOee / n : 0,
availability: n ? sumA / n : 0,
performanceTon: n ? sumP / n : 0,
quality: n ? sumQ / n : 0,
qualifiedRate: n ? sumQualifiedRate / n : 0,
defectRate: n ? sumDefectRate / n : 0,
pendingRate: n ? sumPendingRate / n : 0,
loadingTimeMin: sumLoading,
downtimeMin: sumDowntime,
runTimeMin: sumRun,
totalOutputTon: sumTotalTon,
totalOutputCoil: sumCoil,
goodOutputTon: sumGoodTon,
defectOutputTon: defectAgg || sumDefectTon
abOutputTon: sumAbTon,
defectOutputTon: sumDefectTon,
pendingOutputTon: sumPendingTon
}
}
},