This commit is contained in:
2026-06-09 09:02:47 +08:00
4 changed files with 69 additions and 68 deletions

View File

@@ -382,6 +382,11 @@ public class WmsMaterialCoilBo extends BaseEntity {
private Long specId;
private Long versionId;
/**
* 规格厚度(单位:毫米),从规格字符串解析如 0.70*1250 中的 0.70,仅传参不持久化
*/
private BigDecimal specThickness;
/**
* 理论厚度(单位:毫米)
*/

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@@ -2,6 +2,7 @@ package com.klp.service;
import com.klp.domain.WmsMaterialCoil;
import com.klp.domain.WmsMaterialWarning;
import com.klp.domain.bo.WmsMaterialCoilBo;
import com.klp.domain.vo.WmsMaterialWarningVo;
import com.klp.domain.bo.WmsMaterialWarningBo;
import com.klp.common.core.page.TableDataInfo;
@@ -52,7 +53,8 @@ public interface IWmsMaterialWarningService {
* 检查钢卷长度/厚度偏差并批量插入告警记录
* 在 calculateTheoretical 计算出理论长度和理论厚度后调用
*
* @param coil 钢卷实体(需已填充 theoreticalLength/theoreticalThickness/actualLength/actualThickness/coilId
* @param coil 钢卷实体
* @param bo 钢卷BO携带 specThickness 等临时计算值)
*/
void checkAndInsertWarnings(WmsMaterialCoil coil);
void checkAndInsertWarnings(WmsMaterialCoil coil, WmsMaterialCoilBo bo);
}

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@@ -1117,6 +1117,7 @@ public class WmsMaterialCoilServiceImpl implements IWmsMaterialCoilService {
BigDecimal width = new BigDecimal(specWidth);
BigDecimal volume = weight.multiply(new BigDecimal("1000")).divide(new BigDecimal("7.85"), 10, RoundingMode.HALF_UP);
bo.setSpecThickness(thickness);
// 计算理论厚度(需要实测长度)
if (bo.getTheoreticalThickness() == null && bo.getActualLength() != null) {
BigDecimal length = new BigDecimal(bo.getActualLength());
@@ -1523,7 +1524,7 @@ public class WmsMaterialCoilServiceImpl implements IWmsMaterialCoilService {
}
// 检查长度/厚度偏差并插入告警
materialWarningService.checkAndInsertWarnings(add);
materialWarningService.checkAndInsertWarnings(add, bo);
// 设置返回用的ID并更新二维码内容中的coilId
bo.setCoilId(add.getCoilId());
@@ -1738,7 +1739,7 @@ public class WmsMaterialCoilServiceImpl implements IWmsMaterialCoilService {
}
// 检查长度/厚度偏差并插入告警
materialWarningService.checkAndInsertWarnings(updateCoil);
materialWarningService.checkAndInsertWarnings(updateCoil, bo);
// 如果实际库区id为-1或状态为1则清空钢卷上的实际库区绑定
if ((bo.getActualWarehouseId() != null && bo.getActualWarehouseId().equals(-1L))
@@ -1848,7 +1849,7 @@ public class WmsMaterialCoilServiceImpl implements IWmsMaterialCoilService {
}
// 检查长度/厚度偏差并插入告警
materialWarningService.checkAndInsertWarnings(newCoil);
materialWarningService.checkAndInsertWarnings(newCoil, bo);
// 如果实际库区id为-1则清空钢卷上的实际库区绑定
if (bo.getActualWarehouseId() != null && bo.getActualWarehouseId().equals(-1L)) {
@@ -2109,7 +2110,7 @@ public class WmsMaterialCoilServiceImpl implements IWmsMaterialCoilService {
baseMapper.insert(newCoil);
// 检查长度/厚度偏差并插入告警
materialWarningService.checkAndInsertWarnings(newCoil);
materialWarningService.checkAndInsertWarnings(newCoil, newCoilBo);
newCoils.add(newCoil);
@@ -2251,7 +2252,7 @@ public class WmsMaterialCoilServiceImpl implements IWmsMaterialCoilService {
baseMapper.insert(newCoil);
// 检查长度/厚度偏差并插入告警
materialWarningService.checkAndInsertWarnings(newCoil);
materialWarningService.checkAndInsertWarnings(newCoil, bo);
newCoils.add(newCoil);
@@ -5105,7 +5106,7 @@ public class WmsMaterialCoilServiceImpl implements IWmsMaterialCoilService {
baseMapper.insert(childCoil);
// 检查长度/厚度偏差并插入告警
materialWarningService.checkAndInsertWarnings(childCoil);
materialWarningService.checkAndInsertWarnings(childCoil, childCoilBo);
// 插入子钢卷的异常信息
if (childCoilBo.getAbnormals() != null && !childCoilBo.getAbnormals().isEmpty()) {

View File

@@ -6,6 +6,7 @@ import com.klp.common.core.domain.PageQuery;
import com.baomidou.mybatisplus.extension.plugins.pagination.Page;
import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
import com.baomidou.mybatisplus.core.toolkit.Wrappers;
import com.klp.common.core.service.ConfigService;
import com.klp.common.utils.StringUtils;
import lombok.RequiredArgsConstructor;
import lombok.extern.slf4j.Slf4j;
@@ -14,6 +15,7 @@ import com.klp.domain.bo.WmsMaterialWarningBo;
import com.klp.domain.vo.WmsMaterialWarningVo;
import com.klp.domain.WmsMaterialCoil;
import com.klp.domain.WmsMaterialWarning;
import com.klp.domain.bo.WmsMaterialCoilBo;
import com.klp.mapper.WmsMaterialWarningMapper;
import com.klp.service.IWmsMaterialWarningService;
@@ -36,6 +38,7 @@ import java.util.Collection;
public class WmsMaterialWarningServiceImpl implements IWmsMaterialWarningService {
private final WmsMaterialWarningMapper baseMapper;
private final ConfigService configService;
/**
* 查询钢卷通用维度告警(长度/厚度/宽度)
@@ -128,21 +131,21 @@ public class WmsMaterialWarningServiceImpl implements IWmsMaterialWarningService
/**
* 检查钢卷长度/厚度偏差并批量插入告警记录
*
* 长度规则ABS((实测长度 - 理论长度) / 理论长度) > 0.1 → 告警
* 厚度规则:
* 1. 实测厚度 < 理论厚度 → 偏薄告警(ERROR)
* 2. (实测厚度 - 理论厚度) / 理论厚度 > 0.1 → 偏厚告警(WARNING)
* 长度规则ABS((实测长度 - 理论长度) / 理论长度) > 阈值 → WARNING
* 阈值从 sys_config(material.warning.length) 读取,默认 0.1
* 厚度规则:理论厚度 - 实测厚度 > 阈值 → ERROR
* 阈值从 sys_config(material.warning.thickness) 读取(绝对值差 mm默认 -0.01
*/
@Override
public void checkAndInsertWarnings(WmsMaterialCoil coil) {
public void checkAndInsertWarnings(WmsMaterialCoil coil, WmsMaterialCoilBo bo) {
try {
doCheckAndInsertWarnings(coil);
doCheckAndInsertWarnings(coil, bo);
} catch (Exception e) {
log.error("钢卷告警检查异常, coilId={}, 不影响原流程", coil != null ? coil.getCoilId() : null, e);
}
}
private void doCheckAndInsertWarnings(WmsMaterialCoil coil) {
private void doCheckAndInsertWarnings(WmsMaterialCoil coil, WmsMaterialCoilBo bo) {
if (coil == null || coil.getCoilId() == null) {
return;
}
@@ -153,7 +156,7 @@ public class WmsMaterialWarningServiceImpl implements IWmsMaterialWarningService
checkLength(coil, warnings);
// ========== 厚度检查 ==========
checkThickness(coil, warnings);
checkThickness(coil, bo, warnings);
// 批量插入
if (!warnings.isEmpty()) {
@@ -168,7 +171,8 @@ public class WmsMaterialWarningServiceImpl implements IWmsMaterialWarningService
/**
* 长度偏差检查
* ABS((actualLength - theoreticalLength) / theoreticalLength) > 0.1 → WARNING
* ABS((actualLength - theoreticalLength) / theoreticalLength) > 阈值 → WARNING
* 阈值从 sys_config(material.warning.length) 读取,默认 0.1
*/
private void checkLength(WmsMaterialCoil coil, List<WmsMaterialWarning> warnings) {
Long actualLength = coil.getActualLength();
@@ -179,23 +183,31 @@ public class WmsMaterialWarningServiceImpl implements IWmsMaterialWarningService
return;
}
// 读取配置阈值,默认 0.110%
BigDecimal threshold;
try {
String val = configService.getConfigValue("material.warning.length");
threshold = StringUtils.isNotBlank(val) ? new BigDecimal(val.trim()) : new BigDecimal("0.1");
} catch (Exception e) {
log.warn("读取长度告警阈值失败,使用默认值 0.1", e);
threshold = new BigDecimal("0.1");
}
BigDecimal actual = new BigDecimal(actualLength);
BigDecimal diff = actual.subtract(theoreticalLength).abs();
BigDecimal rate = diff.divide(theoreticalLength, 10, RoundingMode.HALF_UP);
// 偏差率 > 0.1即超过10%
BigDecimal threshold = new BigDecimal("0.1");
if (rate.compareTo(threshold) > 0) {
WmsMaterialWarning warning = new WmsMaterialWarning();
warning.setCoilId(coil.getCoilId());
warning.setWarningType("LENGTH");
warning.setTheoreticalVal(theoreticalLength);
warning.setActualVal(actual);
warning.setAllowDeviation(threshold);
warning.setDeviationValue(actual.subtract(theoreticalLength));
warning.setDeviationRate(rate.multiply(new BigDecimal("100")).setScale(4, RoundingMode.HALF_UP));
warning.setTheoreticalVal(theoreticalLength.setScale(3, RoundingMode.HALF_UP));
warning.setActualVal(actual.setScale(3, RoundingMode.HALF_UP));
warning.setAllowDeviation(threshold.setScale(3, RoundingMode.HALF_UP));
warning.setDeviationValue(actual.subtract(theoreticalLength).setScale(3, RoundingMode.HALF_UP));
warning.setDeviationRate(rate.multiply(new BigDecimal("100")).setScale(1, RoundingMode.HALF_UP));
warning.setWarningLevel("WARNING");
warning.setWarningMsg("钢卷长度偏差超过10%,理论长度=" + theoreticalLength + "m实测长度=" + actualLength + "mm");
warning.setWarningMsg("钢卷长度偏差超过阈值,理论长度=" + theoreticalLength.setScale(3, RoundingMode.HALF_UP) + "m实测长度=" + actualLength + "mm");
warning.setWarningStatus(0);
warnings.add(warning);
}
@@ -203,62 +215,43 @@ public class WmsMaterialWarningServiceImpl implements IWmsMaterialWarningService
/**
* 厚度偏差检查
* 1. 实测厚度 < 理论厚度 → ERROR不能比原来薄
* 2. (实测厚度 - 理论厚度) / 理论厚度 > 0.1 → WARNING不能厚太多
* 规则:理论厚度 - 规格厚度 > 阈值 → WARNING
* 规格厚度从 BO 中取得calculateTheoretical 已解析
* 阈值从 sys_config(material.warning.thickness) 读取,默认 -0.01
*/
private void checkThickness(WmsMaterialCoil coil, List<WmsMaterialWarning> warnings) {
String actualThicknessStr = coil.getActualThickness();
private void checkThickness(WmsMaterialCoil coil, WmsMaterialCoilBo bo, List<WmsMaterialWarning> warnings) {
BigDecimal theoreticalThickness = coil.getTheoreticalThickness();
if (actualThicknessStr == null || theoreticalThickness == null
|| theoreticalThickness.compareTo(BigDecimal.ZERO) == 0) {
BigDecimal specThickness = bo != null ? bo.getSpecThickness() : null;
if (theoreticalThickness == null || specThickness == null
|| specThickness.compareTo(BigDecimal.ZERO) == 0) {
return;
}
BigDecimal actualThickness;
// 读取配置阈值(单位 mm默认 -0.01
BigDecimal threshold;
try {
actualThickness = new BigDecimal(actualThicknessStr.trim());
} catch (NumberFormatException e) {
log.warn("实测厚度无法解析为数值, coilId={}, actualThickness={}", coil.getCoilId(), actualThicknessStr);
return;
String val = configService.getConfigValue("material.warning.thickness");
threshold = StringUtils.isNotBlank(val) ? new BigDecimal(val.trim()) : new BigDecimal("-0.01");
} catch (Exception e) {
log.warn("读取厚度告警阈值失败,使用默认值 -0.01", e);
threshold = new BigDecimal("-0.01");
}
BigDecimal threshold = new BigDecimal("0.1");
// 规则1实测厚度 < 理论厚度 → 偏薄 ERROR
if (actualThickness.compareTo(theoreticalThickness) < 0) {
// 理论厚度 - 规格厚度 > 阈值 → 触发
BigDecimal diff = theoreticalThickness.subtract(specThickness);
if (diff.compareTo(threshold) > 0) {
WmsMaterialWarning warning = new WmsMaterialWarning();
warning.setCoilId(coil.getCoilId());
warning.setWarningType("THICKNESS");
warning.setTheoreticalVal(theoreticalThickness);
warning.setActualVal(actualThickness);
warning.setAllowDeviation(BigDecimal.ZERO);
warning.setDeviationValue(actualThickness.subtract(theoreticalThickness));
BigDecimal rate = theoreticalThickness.subtract(actualThickness)
.divide(theoreticalThickness, 10, RoundingMode.HALF_UP)
.multiply(new BigDecimal("100")).setScale(4, RoundingMode.HALF_UP);
warning.setTheoreticalVal(theoreticalThickness.setScale(3, RoundingMode.HALF_UP));
warning.setActualVal(specThickness.setScale(3, RoundingMode.HALF_UP));
warning.setAllowDeviation(threshold.setScale(3, RoundingMode.HALF_UP));
warning.setDeviationValue(theoreticalThickness.subtract(specThickness).setScale(3, RoundingMode.HALF_UP));
BigDecimal rate = diff.divide(specThickness, 10, RoundingMode.HALF_UP)
.multiply(new BigDecimal("100")).setScale(1, RoundingMode.HALF_UP);
warning.setDeviationRate(rate);
warning.setWarningLevel("ERROR");
warning.setWarningMsg("钢卷实测厚度偏薄,理论厚度=" + theoreticalThickness + "mm实测厚度=" + actualThickness + "mm");
warning.setWarningStatus(0);
warnings.add(warning);
return; // 偏薄已经足够严重,不再重复判断偏厚
}
// 规则2(实测厚度 - 理论厚度) / 理论厚度 > 0.1 → 偏厚超10%
BigDecimal diff = actualThickness.subtract(theoreticalThickness);
BigDecimal rate = diff.divide(theoreticalThickness, 10, RoundingMode.HALF_UP);
if (rate.compareTo(threshold) > 0) {
WmsMaterialWarning warning = new WmsMaterialWarning();
warning.setCoilId(coil.getCoilId());
warning.setWarningType("THICKNESS");
warning.setTheoreticalVal(theoreticalThickness);
warning.setActualVal(actualThickness);
warning.setAllowDeviation(threshold);
warning.setDeviationValue(diff);
warning.setDeviationRate(rate.multiply(new BigDecimal("100")).setScale(4, RoundingMode.HALF_UP));
warning.setWarningLevel("WARNING");
warning.setWarningMsg("钢卷实测厚度偏厚超过10%,理论厚度=" + theoreticalThickness + "mm实测厚度=" + actualThickness + "mm");
warning.setWarningMsg("钢卷厚度偏差超出允许范围,理论厚度=" + theoreticalThickness.setScale(3, RoundingMode.HALF_UP) + "mm规格厚度=" + specThickness.setScale(3, RoundingMode.HALF_UP) + "mm");
warning.setWarningStatus(0);
warnings.add(warning);
}