package com.klp.service.impl; import cn.hutool.core.bean.BeanUtil; import com.klp.common.core.page.TableDataInfo; import com.klp.common.core.domain.PageQuery; import com.baomidou.mybatisplus.extension.plugins.pagination.Page; import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper; import com.baomidou.mybatisplus.core.toolkit.Wrappers; import com.klp.common.utils.StringUtils; import lombok.RequiredArgsConstructor; import lombok.extern.slf4j.Slf4j; import org.springframework.stereotype.Service; import com.klp.domain.bo.WmsMaterialWarningBo; import com.klp.domain.vo.WmsMaterialWarningVo; import com.klp.domain.WmsMaterialCoil; import com.klp.domain.WmsMaterialWarning; import com.klp.mapper.WmsMaterialWarningMapper; import com.klp.service.IWmsMaterialWarningService; import java.math.BigDecimal; import java.math.RoundingMode; import java.util.ArrayList; import java.util.List; import java.util.Map; import java.util.Collection; /** * 钢卷通用维度告警(长度/厚度/宽度)Service业务层处理 * * @author klp * @date 2026-06-06 */ @Slf4j @RequiredArgsConstructor @Service public class WmsMaterialWarningServiceImpl implements IWmsMaterialWarningService { private final WmsMaterialWarningMapper baseMapper; /** * 查询钢卷通用维度告警(长度/厚度/宽度) */ @Override public WmsMaterialWarningVo queryById(Long warningId){ return baseMapper.selectVoById(warningId); } /** * 查询钢卷通用维度告警(长度/厚度/宽度)列表 */ @Override public TableDataInfo queryPageList(WmsMaterialWarningBo bo, PageQuery pageQuery) { LambdaQueryWrapper lqw = buildQueryWrapper(bo); Page result = baseMapper.selectVoPage(pageQuery.build(), lqw); return TableDataInfo.build(result); } /** * 查询钢卷通用维度告警(长度/厚度/宽度)列表 */ @Override public List queryList(WmsMaterialWarningBo bo) { LambdaQueryWrapper lqw = buildQueryWrapper(bo); return baseMapper.selectVoList(lqw); } private LambdaQueryWrapper buildQueryWrapper(WmsMaterialWarningBo bo) { Map params = bo.getParams(); LambdaQueryWrapper lqw = Wrappers.lambdaQuery(); lqw.eq(bo.getCoilId() != null, WmsMaterialWarning::getCoilId, bo.getCoilId()); lqw.eq(StringUtils.isNotBlank(bo.getWarningType()), WmsMaterialWarning::getWarningType, bo.getWarningType()); lqw.eq(bo.getTheoreticalVal() != null, WmsMaterialWarning::getTheoreticalVal, bo.getTheoreticalVal()); lqw.eq(bo.getActualVal() != null, WmsMaterialWarning::getActualVal, bo.getActualVal()); lqw.eq(bo.getAllowDeviation() != null, WmsMaterialWarning::getAllowDeviation, bo.getAllowDeviation()); lqw.eq(bo.getDeviationValue() != null, WmsMaterialWarning::getDeviationValue, bo.getDeviationValue()); lqw.eq(bo.getDeviationRate() != null, WmsMaterialWarning::getDeviationRate, bo.getDeviationRate()); lqw.eq(StringUtils.isNotBlank(bo.getWarningLevel()), WmsMaterialWarning::getWarningLevel, bo.getWarningLevel()); lqw.eq(StringUtils.isNotBlank(bo.getWarningMsg()), WmsMaterialWarning::getWarningMsg, bo.getWarningMsg()); lqw.eq(bo.getWarningStatus() != null, WmsMaterialWarning::getWarningStatus, bo.getWarningStatus()); lqw.eq(StringUtils.isNotBlank(bo.getHandleBy()), WmsMaterialWarning::getHandleBy, bo.getHandleBy()); lqw.eq(bo.getHandleTime() != null, WmsMaterialWarning::getHandleTime, bo.getHandleTime()); lqw.eq(StringUtils.isNotBlank(bo.getHandleRemark()), WmsMaterialWarning::getHandleRemark, bo.getHandleRemark()); return lqw; } /** * 新增钢卷通用维度告警(长度/厚度/宽度) */ @Override public Boolean insertByBo(WmsMaterialWarningBo bo) { WmsMaterialWarning add = BeanUtil.toBean(bo, WmsMaterialWarning.class); validEntityBeforeSave(add); boolean flag = baseMapper.insert(add) > 0; if (flag) { bo.setWarningId(add.getWarningId()); } return flag; } /** * 修改钢卷通用维度告警(长度/厚度/宽度) */ @Override public Boolean updateByBo(WmsMaterialWarningBo bo) { WmsMaterialWarning update = BeanUtil.toBean(bo, WmsMaterialWarning.class); validEntityBeforeSave(update); return baseMapper.updateById(update) > 0; } /** * 保存前的数据校验 */ private void validEntityBeforeSave(WmsMaterialWarning entity){ //TODO 做一些数据校验,如唯一约束 } /** * 批量删除钢卷通用维度告警(长度/厚度/宽度) */ @Override public Boolean deleteWithValidByIds(Collection ids, Boolean isValid) { if(isValid){ //TODO 做一些业务上的校验,判断是否需要校验 } return baseMapper.deleteBatchIds(ids) > 0; } /** * 检查钢卷长度/厚度偏差并批量插入告警记录 * * 长度规则:ABS((实测长度 - 理论长度) / 理论长度) > 0.1 → 告警 * 厚度规则: * 1. 实测厚度 < 理论厚度 → 偏薄告警(ERROR) * 2. (实测厚度 - 理论厚度) / 理论厚度 > 0.1 → 偏厚告警(WARNING) */ @Override public void checkAndInsertWarnings(WmsMaterialCoil coil) { try { doCheckAndInsertWarnings(coil); } catch (Exception e) { log.error("钢卷告警检查异常, coilId={}, 不影响原流程", coil != null ? coil.getCoilId() : null, e); } } private void doCheckAndInsertWarnings(WmsMaterialCoil coil) { if (coil == null || coil.getCoilId() == null) { return; } List warnings = new ArrayList<>(); // ========== 长度检查 ========== checkLength(coil, warnings); // ========== 厚度检查 ========== checkThickness(coil, warnings); // 批量插入 if (!warnings.isEmpty()) { try { baseMapper.insertBatch(warnings); log.info("批量插入钢卷告警记录成功, coilId={}, 告警数={}", coil.getCoilId(), warnings.size()); } catch (Exception e) { log.error("批量插入钢卷告警记录失败, coilId={}", coil.getCoilId(), e); } } } /** * 长度偏差检查 * ABS((actualLength - theoreticalLength) / theoreticalLength) > 0.1 → WARNING */ private void checkLength(WmsMaterialCoil coil, List warnings) { Long actualLength = coil.getActualLength(); BigDecimal theoreticalLength = coil.getTheoreticalLength(); if (actualLength == null || theoreticalLength == null || theoreticalLength.compareTo(BigDecimal.ZERO) == 0) { return; } BigDecimal actual = new BigDecimal(actualLength); BigDecimal diff = actual.subtract(theoreticalLength).abs(); BigDecimal rate = diff.divide(theoreticalLength, 10, RoundingMode.HALF_UP); // 偏差率 > 0.1(即超过10%) BigDecimal threshold = new BigDecimal("0.1"); if (rate.compareTo(threshold) > 0) { WmsMaterialWarning warning = new WmsMaterialWarning(); warning.setCoilId(coil.getCoilId()); warning.setWarningType("LENGTH"); warning.setTheoreticalVal(theoreticalLength); warning.setActualVal(actual); warning.setAllowDeviation(threshold); warning.setDeviationValue(actual.subtract(theoreticalLength)); warning.setDeviationRate(rate.multiply(new BigDecimal("100")).setScale(4, RoundingMode.HALF_UP)); warning.setWarningLevel("WARNING"); warning.setWarningMsg("钢卷长度偏差超过10%,理论长度=" + theoreticalLength + "m,实测长度=" + actualLength + "mm"); warning.setWarningStatus(0); warnings.add(warning); } } /** * 厚度偏差检查 * 1. 实测厚度 < 理论厚度 → ERROR(不能比原来薄) * 2. (实测厚度 - 理论厚度) / 理论厚度 > 0.1 → WARNING(不能厚太多) */ private void checkThickness(WmsMaterialCoil coil, List warnings) { String actualThicknessStr = coil.getActualThickness(); BigDecimal theoreticalThickness = coil.getTheoreticalThickness(); if (actualThicknessStr == null || theoreticalThickness == null || theoreticalThickness.compareTo(BigDecimal.ZERO) == 0) { return; } BigDecimal actualThickness; try { actualThickness = new BigDecimal(actualThicknessStr.trim()); } catch (NumberFormatException e) { log.warn("实测厚度无法解析为数值, coilId={}, actualThickness={}", coil.getCoilId(), actualThicknessStr); return; } BigDecimal threshold = new BigDecimal("0.1"); // 规则1:实测厚度 < 理论厚度 → 偏薄 ERROR if (actualThickness.compareTo(theoreticalThickness) < 0) { WmsMaterialWarning warning = new WmsMaterialWarning(); warning.setCoilId(coil.getCoilId()); warning.setWarningType("THICKNESS"); warning.setTheoreticalVal(theoreticalThickness); warning.setActualVal(actualThickness); warning.setAllowDeviation(BigDecimal.ZERO); warning.setDeviationValue(actualThickness.subtract(theoreticalThickness)); BigDecimal rate = theoreticalThickness.subtract(actualThickness) .divide(theoreticalThickness, 10, RoundingMode.HALF_UP) .multiply(new BigDecimal("100")).setScale(4, RoundingMode.HALF_UP); warning.setDeviationRate(rate); warning.setWarningLevel("ERROR"); warning.setWarningMsg("钢卷实测厚度偏薄,理论厚度=" + theoreticalThickness + "mm,实测厚度=" + actualThickness + "mm"); warning.setWarningStatus(0); warnings.add(warning); return; // 偏薄已经足够严重,不再重复判断偏厚 } // 规则2:(实测厚度 - 理论厚度) / 理论厚度 > 0.1 → 偏厚超10% BigDecimal diff = actualThickness.subtract(theoreticalThickness); BigDecimal rate = diff.divide(theoreticalThickness, 10, RoundingMode.HALF_UP); if (rate.compareTo(threshold) > 0) { WmsMaterialWarning warning = new WmsMaterialWarning(); warning.setCoilId(coil.getCoilId()); warning.setWarningType("THICKNESS"); warning.setTheoreticalVal(theoreticalThickness); warning.setActualVal(actualThickness); warning.setAllowDeviation(threshold); warning.setDeviationValue(diff); warning.setDeviationRate(rate.multiply(new BigDecimal("100")).setScale(4, RoundingMode.HALF_UP)); warning.setWarningLevel("WARNING"); warning.setWarningMsg("钢卷实测厚度偏厚超过10%,理论厚度=" + theoreticalThickness + "mm,实测厚度=" + actualThickness + "mm"); warning.setWarningStatus(0); warnings.add(warning); } } }