package com.klp.service.impl; import cn.hutool.core.bean.BeanUtil; import com.klp.common.core.page.TableDataInfo; import com.klp.common.core.domain.PageQuery; import com.baomidou.mybatisplus.extension.plugins.pagination.Page; import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper; import com.baomidou.mybatisplus.core.toolkit.Wrappers; import com.klp.common.core.service.ConfigService; import com.klp.common.utils.StringUtils; import com.klp.domain.vo.WmsMaterialCoilVo; import com.klp.mapper.WmsMaterialCoilMapper; import com.klp.service.IWmsMaterialCoilService; import lombok.RequiredArgsConstructor; import lombok.extern.slf4j.Slf4j; import org.springframework.stereotype.Service; import com.klp.domain.bo.WmsMaterialWarningBo; import com.klp.domain.vo.WmsMaterialWarningVo; import com.klp.domain.WmsMaterialCoil; import com.klp.domain.WmsMaterialWarning; import com.klp.domain.bo.WmsMaterialCoilBo; import com.klp.mapper.WmsMaterialWarningMapper; import com.klp.service.IWmsMaterialWarningService; import java.math.BigDecimal; import java.math.RoundingMode; import java.util.ArrayList; import java.util.List; import java.util.Map; import java.util.Collection; import java.util.stream.Collectors; /** * 钢卷通用维度告警(长度/厚度/宽度)Service业务层处理 * * @author klp * @date 2026-06-06 */ @Slf4j @RequiredArgsConstructor @Service public class WmsMaterialWarningServiceImpl implements IWmsMaterialWarningService { private final WmsMaterialWarningMapper baseMapper; private final ConfigService configService; private final IWmsMaterialCoilService wmsMaterialCoilService; /** * 查询钢卷通用维度告警(长度/厚度/宽度) */ @Override public WmsMaterialWarningVo queryById(Long warningId){ return baseMapper.selectVoById(warningId); } /** * 查询钢卷通用维度告警(长度/厚度/宽度)列表 */ @Override public TableDataInfo queryPageList(WmsMaterialWarningBo bo, PageQuery pageQuery) { LambdaQueryWrapper lqw = buildQueryWrapper(bo); Page result = baseMapper.selectVoPage(pageQuery.build(), lqw); // 收集所有钢卷ID,批量查询钢卷信息并填充 List list = result.getRecords(); if (list != null && !list.isEmpty()) { String coilIds = list.stream() .map(WmsMaterialWarningVo::getCoilId) .filter(java.util.Objects::nonNull) .distinct() .map(String::valueOf) .collect(Collectors.joining(",")); if (!coilIds.isEmpty()) { WmsMaterialCoilBo wmsMaterialCoilBo = new WmsMaterialCoilBo(); wmsMaterialCoilBo.setCoilIds(coilIds); List coilVos = wmsMaterialCoilService.queryList(wmsMaterialCoilBo); java.util.Map coilMap = coilVos.stream() .filter(v -> v.getCoilId() != null) .collect(java.util.stream.Collectors.toMap( WmsMaterialCoilVo::getCoilId, v -> v, (a, b) -> a)); for (WmsMaterialWarningVo warning : list) { WmsMaterialCoilVo coilVo = coilMap.get(warning.getCoilId()); if (coilVo != null) { warning.setCoilVo(coilVo); } } } } return TableDataInfo.build(result); } /** * 查询钢卷通用维度告警(长度/厚度/宽度)列表 */ @Override public List queryList(WmsMaterialWarningBo bo) { LambdaQueryWrapper lqw = buildQueryWrapper(bo); return baseMapper.selectVoList(lqw); } private LambdaQueryWrapper buildQueryWrapper(WmsMaterialWarningBo bo) { Map params = bo.getParams(); LambdaQueryWrapper lqw = Wrappers.lambdaQuery(); lqw.eq(bo.getCoilId() != null, WmsMaterialWarning::getCoilId, bo.getCoilId()); // 批量钢卷ID过滤(逗号分隔) if (StringUtils.isNotBlank(bo.getCoilIds())) { String[] ids = bo.getCoilIds().split(","); List idList = new ArrayList<>(); for (String id : ids) { try { idList.add(Long.parseLong(id.trim())); } catch (NumberFormatException ignored) { } } if (!idList.isEmpty()) { lqw.in(WmsMaterialWarning::getCoilId, idList); } } lqw.eq(StringUtils.isNotBlank(bo.getWarningType()), WmsMaterialWarning::getWarningType, bo.getWarningType()); lqw.eq(bo.getTheoreticalVal() != null, WmsMaterialWarning::getTheoreticalVal, bo.getTheoreticalVal()); lqw.eq(bo.getActualVal() != null, WmsMaterialWarning::getActualVal, bo.getActualVal()); lqw.eq(bo.getAllowDeviation() != null, WmsMaterialWarning::getAllowDeviation, bo.getAllowDeviation()); lqw.eq(bo.getDeviationValue() != null, WmsMaterialWarning::getDeviationValue, bo.getDeviationValue()); lqw.eq(bo.getDeviationRate() != null, WmsMaterialWarning::getDeviationRate, bo.getDeviationRate()); lqw.eq(StringUtils.isNotBlank(bo.getWarningLevel()), WmsMaterialWarning::getWarningLevel, bo.getWarningLevel()); lqw.eq(StringUtils.isNotBlank(bo.getWarningMsg()), WmsMaterialWarning::getWarningMsg, bo.getWarningMsg()); lqw.eq(bo.getWarningStatus() != null, WmsMaterialWarning::getWarningStatus, bo.getWarningStatus()); lqw.eq(StringUtils.isNotBlank(bo.getHandleBy()), WmsMaterialWarning::getHandleBy, bo.getHandleBy()); lqw.eq(bo.getHandleTime() != null, WmsMaterialWarning::getHandleTime, bo.getHandleTime()); lqw.eq(StringUtils.isNotBlank(bo.getHandleRemark()), WmsMaterialWarning::getHandleRemark, bo.getHandleRemark()); // 根据创建时间倒叙 lqw.orderByDesc(WmsMaterialWarning::getCreateTime); return lqw; } /** * 新增钢卷通用维度告警(长度/厚度/宽度) */ @Override public Boolean insertByBo(WmsMaterialWarningBo bo) { WmsMaterialWarning add = BeanUtil.toBean(bo, WmsMaterialWarning.class); validEntityBeforeSave(add); boolean flag = baseMapper.insert(add) > 0; if (flag) { bo.setWarningId(add.getWarningId()); } return flag; } /** * 修改钢卷通用维度告警(长度/厚度/宽度) */ @Override public Boolean updateByBo(WmsMaterialWarningBo bo) { WmsMaterialWarning update = BeanUtil.toBean(bo, WmsMaterialWarning.class); validEntityBeforeSave(update); return baseMapper.updateById(update) > 0; } /** * 保存前的数据校验 */ private void validEntityBeforeSave(WmsMaterialWarning entity){ //TODO 做一些数据校验,如唯一约束 } /** * 批量删除钢卷通用维度告警(长度/厚度/宽度) */ @Override public Boolean deleteWithValidByIds(Collection ids, Boolean isValid) { if(isValid){ //TODO 做一些业务上的校验,判断是否需要校验 } return baseMapper.deleteBatchIds(ids) > 0; } /** * 检查钢卷长度/厚度偏差并批量插入告警记录 * * 长度规则:ABS((实测长度 - 理论长度) / 理论长度) > 阈值 → WARNING * 阈值从 sys_config(material.warning.length) 读取,默认 0.1 * 厚度规则:理论厚度 - 实测厚度 > 阈值 → ERROR * 阈值从 sys_config(material.warning.thickness) 读取(绝对值差 mm),默认 -0.01 */ @Override public void checkAndInsertWarnings(WmsMaterialCoil coil, WmsMaterialCoilBo bo) { try { doCheckAndInsertWarnings(coil, bo); } catch (Exception e) { log.error("钢卷告警检查异常, coilId={}, 不影响原流程", coil != null ? coil.getCoilId() : null, e); } } private void doCheckAndInsertWarnings(WmsMaterialCoil coil, WmsMaterialCoilBo bo) { if (coil == null || coil.getCoilId() == null) { return; } List warnings = new ArrayList<>(); // ========== 长度检查 ========== checkLength(coil, warnings); // ========== 厚度检查 ========== checkThickness(coil, bo, warnings); // 批量插入 if (!warnings.isEmpty()) { try { baseMapper.insertBatch(warnings); log.info("批量插入钢卷告警记录成功, coilId={}, 告警数={}", coil.getCoilId(), warnings.size()); } catch (Exception e) { log.error("批量插入钢卷告警记录失败, coilId={}", coil.getCoilId(), e); } } } /** * 长度偏差检查 * ABS((actualLength - theoreticalLength) / theoreticalLength) > 阈值 → WARNING * 阈值从 sys_config(material.warning.length) 读取,默认 0.1 */ private void checkLength(WmsMaterialCoil coil, List warnings) { Long actualLength = coil.getActualLength(); BigDecimal theoreticalLength = coil.getTheoreticalLength(); if (actualLength == null || theoreticalLength == null || theoreticalLength.compareTo(BigDecimal.ZERO) == 0) { return; } // 读取配置阈值,默认 0.1(10%) BigDecimal threshold; try { String val = configService.getConfigValue("material.warning.length"); threshold = StringUtils.isNotBlank(val) ? new BigDecimal(val.trim()) : new BigDecimal("0.1"); } catch (Exception e) { log.warn("读取长度告警阈值失败,使用默认值 0.1", e); threshold = new BigDecimal("0.1"); } BigDecimal actual = new BigDecimal(actualLength); BigDecimal diff = actual.subtract(theoreticalLength).abs(); BigDecimal rate = diff.divide(theoreticalLength, 10, RoundingMode.HALF_UP); if (rate.compareTo(threshold) > 0) { WmsMaterialWarning warning = new WmsMaterialWarning(); warning.setCoilId(coil.getCoilId()); warning.setWarningType("LENGTH"); warning.setTheoreticalVal(theoreticalLength.setScale(3, RoundingMode.HALF_UP)); warning.setActualVal(actual.setScale(3, RoundingMode.HALF_UP)); warning.setAllowDeviation(threshold.setScale(3, RoundingMode.HALF_UP)); warning.setDeviationValue(actual.subtract(theoreticalLength).setScale(3, RoundingMode.HALF_UP)); warning.setDeviationRate(rate.multiply(new BigDecimal("100")).setScale(1, RoundingMode.HALF_UP)); warning.setWarningLevel("WARNING"); warning.setWarningMsg("钢卷长度偏差超过阈值,理论长度=" + theoreticalLength.setScale(3, RoundingMode.HALF_UP) + "m,实测长度=" + actualLength + "mm"); warning.setWarningStatus(0); warnings.add(warning); } } /** * 厚度偏差检查 * 规则:理论厚度 - 规格厚度 > 阈值 → WARNING * 规格厚度从 BO 中取得(calculateTheoretical 已解析) * 阈值从 sys_config(material.warning.thickness) 读取,默认 -0.01 */ private void checkThickness(WmsMaterialCoil coil, WmsMaterialCoilBo bo, List warnings) { BigDecimal theoreticalThickness = coil.getTheoreticalThickness(); BigDecimal specThickness = bo != null ? bo.getSpecThickness() : null; if (theoreticalThickness == null || specThickness == null || specThickness.compareTo(BigDecimal.ZERO) == 0) { return; } // 读取配置阈值(单位 mm),默认 -0.01 BigDecimal threshold; try { String val = configService.getConfigValue("material.warning.thickness"); threshold = StringUtils.isNotBlank(val) ? new BigDecimal(val.trim()) : new BigDecimal("-0.01"); } catch (Exception e) { log.warn("读取厚度告警阈值失败,使用默认值 -0.01", e); threshold = new BigDecimal("-0.01"); } // 理论厚度 - 规格厚度 > 阈值 → 触发 BigDecimal diff = theoreticalThickness.subtract(specThickness); if (diff.compareTo(threshold) > 0) { WmsMaterialWarning warning = new WmsMaterialWarning(); warning.setCoilId(coil.getCoilId()); warning.setWarningType("THICKNESS"); warning.setTheoreticalVal(theoreticalThickness.setScale(3, RoundingMode.HALF_UP)); warning.setActualVal(specThickness.setScale(3, RoundingMode.HALF_UP)); warning.setAllowDeviation(threshold.setScale(3, RoundingMode.HALF_UP)); warning.setDeviationValue(theoreticalThickness.subtract(specThickness).setScale(3, RoundingMode.HALF_UP)); BigDecimal rate = diff.divide(specThickness, 10, RoundingMode.HALF_UP) .multiply(new BigDecimal("100")).setScale(1, RoundingMode.HALF_UP); warning.setDeviationRate(rate); warning.setWarningLevel("WARNING"); warning.setWarningMsg("钢卷厚度偏差超出允许范围,理论厚度=" + theoreticalThickness.setScale(3, RoundingMode.HALF_UP) + "mm,规格厚度=" + specThickness.setScale(3, RoundingMode.HALF_UP) + "mm"); warning.setWarningStatus(0); warnings.add(warning); } } }