347 lines
16 KiB
Java
347 lines
16 KiB
Java
package com.klp.service.impl;
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import cn.hutool.core.bean.BeanUtil;
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import com.klp.common.core.page.TableDataInfo;
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import com.klp.common.core.domain.PageQuery;
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import com.baomidou.mybatisplus.extension.plugins.pagination.Page;
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import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
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import com.baomidou.mybatisplus.core.conditions.update.LambdaUpdateWrapper;
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import com.baomidou.mybatisplus.core.toolkit.Wrappers;
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import com.klp.common.core.service.ConfigService;
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import com.klp.common.helper.LoginHelper;
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import com.klp.common.utils.DateUtils;
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import com.klp.common.utils.StringUtils;
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import com.klp.domain.vo.WmsMaterialCoilVo;
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import com.klp.mapper.WmsCoilPendingActionMapper;
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import com.klp.mapper.WmsMaterialCoilMapper;
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import com.klp.service.IWmsMaterialCoilService;
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import lombok.RequiredArgsConstructor;
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import lombok.extern.slf4j.Slf4j;
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import org.springframework.stereotype.Service;
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import com.klp.domain.bo.WmsMaterialWarningBo;
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import com.klp.domain.vo.WmsMaterialWarningVo;
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import com.klp.domain.WmsMaterialCoil;
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import com.klp.domain.WmsMaterialWarning;
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import com.klp.domain.WmsCoilPendingAction;
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import com.klp.domain.bo.WmsMaterialCoilBo;
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import com.klp.mapper.WmsMaterialWarningMapper;
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import com.klp.service.IWmsMaterialWarningService;
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import java.math.BigDecimal;
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import java.math.RoundingMode;
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import java.util.ArrayList;
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import java.util.List;
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import java.util.Map;
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import java.util.Collection;
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import java.util.stream.Collectors;
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/**
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* 钢卷通用维度告警（长度/厚度/宽度）Service业务层处理
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*
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* @author klp
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* @date 2026-06-06
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*/
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@Slf4j
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@RequiredArgsConstructor
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@Service
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public class WmsMaterialWarningServiceImpl implements IWmsMaterialWarningService {
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private final WmsMaterialWarningMapper baseMapper;
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private final ConfigService configService;
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private final WmsCoilPendingActionMapper wmsCoilPendingActionMapper;
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/**
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* 查询钢卷通用维度告警（长度/厚度/宽度）
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*/
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@Override
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public WmsMaterialWarningVo queryById(Long warningId){
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return baseMapper.selectVoById(warningId);
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}
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/**
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* 查询钢卷通用维度告警（长度/厚度/宽度）列表
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*/
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@Override
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public TableDataInfo<WmsMaterialWarningVo> queryPageList(WmsMaterialWarningBo bo, PageQuery pageQuery) {
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LambdaQueryWrapper<WmsMaterialWarning> lqw = buildQueryWrapper(bo);
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Page<WmsMaterialWarningVo> result = baseMapper.selectVoPage(pageQuery.build(), lqw);
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return TableDataInfo.build(result);
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}
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/**
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* 查询钢卷通用维度告警（长度/厚度/宽度）列表
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*/
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@Override
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public List<WmsMaterialWarningVo> queryList(WmsMaterialWarningBo bo) {
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LambdaQueryWrapper<WmsMaterialWarning> lqw = buildQueryWrapper(bo);
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return baseMapper.selectVoList(lqw);
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}
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private LambdaQueryWrapper<WmsMaterialWarning> buildQueryWrapper(WmsMaterialWarningBo bo) {
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Map<String, Object> params = bo.getParams();
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LambdaQueryWrapper<WmsMaterialWarning> lqw = Wrappers.lambdaQuery();
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lqw.eq(bo.getCoilId() != null, WmsMaterialWarning::getCoilId, bo.getCoilId());
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// 批量钢卷ID过滤（逗号分隔）
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if (StringUtils.isNotBlank(bo.getCoilIds())) {
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String[] ids = bo.getCoilIds().split(",");
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List<Long> idList = new ArrayList<>();
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for (String id : ids) {
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try {
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idList.add(Long.parseLong(id.trim()));
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} catch (NumberFormatException ignored) {
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}
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}
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if (!idList.isEmpty()) {
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lqw.in(WmsMaterialWarning::getCoilId, idList);
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}
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}
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lqw.eq(StringUtils.isNotBlank(bo.getWarningType()), WmsMaterialWarning::getWarningType, bo.getWarningType());
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lqw.eq(bo.getActionType() !=null, WmsMaterialWarning::getActionType, bo.getActionType());
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lqw.eq(bo.getTheoreticalVal() != null, WmsMaterialWarning::getTheoreticalVal, bo.getTheoreticalVal());
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lqw.eq(bo.getActualVal() != null, WmsMaterialWarning::getActualVal, bo.getActualVal());
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lqw.eq(bo.getAllowDeviation() != null, WmsMaterialWarning::getAllowDeviation, bo.getAllowDeviation());
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lqw.eq(bo.getDeviationValue() != null, WmsMaterialWarning::getDeviationValue, bo.getDeviationValue());
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lqw.eq(bo.getDeviationRate() != null, WmsMaterialWarning::getDeviationRate, bo.getDeviationRate());
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lqw.eq(StringUtils.isNotBlank(bo.getWarningLevel()), WmsMaterialWarning::getWarningLevel, bo.getWarningLevel());
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lqw.eq(StringUtils.isNotBlank(bo.getWarningMsg()), WmsMaterialWarning::getWarningMsg, bo.getWarningMsg());
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lqw.eq(bo.getWarningStatus() != null, WmsMaterialWarning::getWarningStatus, bo.getWarningStatus());
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lqw.eq(StringUtils.isNotBlank(bo.getHandleBy()), WmsMaterialWarning::getHandleBy, bo.getHandleBy());
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lqw.eq(bo.getHandleTime() != null, WmsMaterialWarning::getHandleTime, bo.getHandleTime());
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lqw.eq(StringUtils.isNotBlank(bo.getHandleRemark()), WmsMaterialWarning::getHandleRemark, bo.getHandleRemark());
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lqw.ge(bo.getCreateStartTime() != null, WmsMaterialWarning::getCreateTime, bo.getCreateStartTime());
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lqw.le(bo.getCreateEndTime() != null, WmsMaterialWarning::getCreateTime, bo.getCreateEndTime());
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// 根据创建时间倒叙
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lqw.orderByDesc(WmsMaterialWarning::getCreateTime);
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return lqw;
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}
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/**
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* 新增钢卷通用维度告警（长度/厚度/宽度）
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*/
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@Override
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public Boolean insertByBo(WmsMaterialWarningBo bo) {
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WmsMaterialWarning add = BeanUtil.toBean(bo, WmsMaterialWarning.class);
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validEntityBeforeSave(add);
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boolean flag = baseMapper.insert(add) > 0;
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if (flag) {
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bo.setWarningId(add.getWarningId());
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}
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return flag;
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}
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/**
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* 修改钢卷通用维度告警（长度/厚度/宽度）
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*/
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@Override
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public Boolean updateByBo(WmsMaterialWarningBo bo) {
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WmsMaterialWarning update = BeanUtil.toBean(bo, WmsMaterialWarning.class);
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validEntityBeforeSave(update);
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return baseMapper.updateById(update) > 0;
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}
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/**
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* 保存前的数据校验
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*/
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private void validEntityBeforeSave(WmsMaterialWarning entity){
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//TODO 做一些数据校验,如唯一约束
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}
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/**
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* 批量删除钢卷通用维度告警（长度/厚度/宽度）
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*/
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@Override
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public Boolean deleteWithValidByIds(Collection<Long> ids, Boolean isValid) {
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if(isValid){
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//TODO 做一些业务上的校验,判断是否需要校验
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}
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return baseMapper.deleteBatchIds(ids) > 0;
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}
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/**
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* 批量处理告警（填写处理人、处理时间、处理状态、处理备注）
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*/
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@Override
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public Boolean batchHandle(WmsMaterialWarningBo bo) {
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bo.setHandleBy(LoginHelper.getNickName());
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bo.setHandleTime(DateUtils.getNowDate());
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LambdaUpdateWrapper<WmsMaterialWarning> luw = Wrappers.lambdaUpdate();
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luw.set(WmsMaterialWarning::getWarningStatus, bo.getWarningStatus())
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.set(StringUtils.isNotBlank(bo.getHandleBy()), WmsMaterialWarning::getHandleBy, bo.getHandleBy())
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.set(bo.getHandleTime() != null, WmsMaterialWarning::getHandleTime, bo.getHandleTime())
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.set(StringUtils.isNotBlank(bo.getHandleRemark()), WmsMaterialWarning::getHandleRemark, bo.getHandleRemark())
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.in(WmsMaterialWarning::getWarningId, bo.getWarningIds());
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return baseMapper.update(null, luw) > 0;
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}
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/**
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* 批量处理历史告警（标记今天以前的所有记录为指定状态）
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*/
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@Override
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public Boolean batchHandleHistory(WmsMaterialWarningBo bo) {
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bo.setHandleBy(LoginHelper.getNickName());
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bo.setHandleTime(DateUtils.getNowDate());
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java.util.Date todayStart = DateUtils.toDate(java.time.LocalDate.now());
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LambdaUpdateWrapper<WmsMaterialWarning> luw = Wrappers.lambdaUpdate();
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luw.set(WmsMaterialWarning::getWarningStatus, bo.getWarningStatus())
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.set(StringUtils.isNotBlank(bo.getHandleBy()), WmsMaterialWarning::getHandleBy, bo.getHandleBy())
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.set(bo.getHandleTime() != null, WmsMaterialWarning::getHandleTime, bo.getHandleTime())
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.set(StringUtils.isNotBlank(bo.getHandleRemark()), WmsMaterialWarning::getHandleRemark, bo.getHandleRemark())
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.lt(WmsMaterialWarning::getCreateTime, todayStart)
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.eq(WmsMaterialWarning::getWarningStatus, 0);
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return baseMapper.update(null, luw) > 0;
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}
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/**
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* 检查钢卷长度/厚度偏差并批量插入告警记录
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*
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* 长度规则：ABS((实测长度 - 理论长度) / 理论长度) > 阈值 → WARNING
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* 阈值从 sys_config(material.warning.length) 读取，默认 0.1
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* 厚度规则：理论厚度 - 实测厚度 > 阈值 → ERROR
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* 阈值从 sys_config(material.warning.thickness) 读取（绝对值差 mm），默认 -0.01
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*/
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@Override
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public void checkAndInsertWarnings(WmsMaterialCoil coil, WmsMaterialCoilBo bo) {
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try {
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doCheckAndInsertWarnings(coil, bo);
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} catch (Exception e) {
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log.error("钢卷告警检查异常, coilId={}, 不影响原流程", coil != null ? coil.getCoilId() : null, e);
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}
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}
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private void doCheckAndInsertWarnings(WmsMaterialCoil coil, WmsMaterialCoilBo bo) {
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if (coil == null || coil.getCoilId() == null) {
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return;
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}
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List<WmsMaterialWarning> warnings = new ArrayList<>();
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// ========== 长度检查 ==========
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checkLength(coil, warnings);
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// ========== 厚度检查 ==========
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checkThickness(coil, bo, warnings);
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// 批量插入（查询产线类型并设置）
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if (!warnings.isEmpty()) {
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Integer actionType = null;
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if (bo != null && bo.getActionId() != null) {
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try {
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WmsCoilPendingAction action = wmsCoilPendingActionMapper.selectById(bo.getActionId());
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if (action != null) {
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actionType = action.getActionType();
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}
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} catch (Exception e) {
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log.warn("查询产线类型失败, actionId={}", bo.getActionId(), e);
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}
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}
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// 兜底：如果没有actionId（如退火工序不创建代操作记录），直接使用bo中的actionType
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if (actionType == null && bo != null && bo.getActionType() != null) {
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actionType = bo.getActionType();
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}
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if (actionType != null) {
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for (WmsMaterialWarning w : warnings) {
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w.setActionType(actionType);
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}
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}
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try {
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baseMapper.insertBatch(warnings);
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log.info("批量插入钢卷告警记录成功, coilId={}, 告警数={}", coil.getCoilId(), warnings.size());
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} catch (Exception e) {
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log.error("批量插入钢卷告警记录失败, coilId={}", coil.getCoilId(), e);
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}
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}
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}
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/**
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* 长度偏差检查
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* ABS((actualLength - theoreticalLength) / theoreticalLength) > 阈值 → WARNING
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* 阈值从 sys_config(material.warning.length) 读取，默认 0.1
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*/
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private void checkLength(WmsMaterialCoil coil, List<WmsMaterialWarning> warnings) {
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Long actualLength = coil.getActualLength();
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BigDecimal theoreticalLength = coil.getTheoreticalLength();
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if (actualLength == null || theoreticalLength == null
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|| theoreticalLength.compareTo(BigDecimal.ZERO) == 0) {
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return;
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}
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// 读取配置阈值，默认 0.1（10%）
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BigDecimal threshold;
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try {
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String val = configService.getConfigValue("material.warning.length");
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threshold = StringUtils.isNotBlank(val) ? new BigDecimal(val.trim()) : new BigDecimal("0.1");
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} catch (Exception e) {
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log.warn("读取长度告警阈值失败，使用默认值 0.1", e);
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threshold = new BigDecimal("0.1");
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}
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BigDecimal actual = new BigDecimal(actualLength);
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BigDecimal diff = actual.subtract(theoreticalLength).abs();
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BigDecimal rate = diff.divide(theoreticalLength, 10, RoundingMode.HALF_UP);
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if (rate.compareTo(threshold) > 0) {
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WmsMaterialWarning warning = new WmsMaterialWarning();
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warning.setCoilId(coil.getCoilId());
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warning.setWarningType("LENGTH");
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warning.setTheoreticalVal(theoreticalLength.setScale(3, RoundingMode.HALF_UP));
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warning.setActualVal(actual.setScale(3, RoundingMode.HALF_UP));
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warning.setAllowDeviation(threshold.setScale(3, RoundingMode.HALF_UP));
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warning.setDeviationValue(actual.subtract(theoreticalLength).setScale(3, RoundingMode.HALF_UP));
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warning.setDeviationRate(rate.multiply(new BigDecimal("100")).setScale(1, RoundingMode.HALF_UP));
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warning.setWarningLevel("WARNING");
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warning.setWarningMsg("钢卷长度偏差超过阈值，理论长度=" + theoreticalLength.setScale(3, RoundingMode.HALF_UP) + "m，实测长度=" + actualLength + "mm");
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warning.setWarningStatus(0);
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warnings.add(warning);
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}
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}
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/**
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* 厚度偏差检查
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* 规则：理论厚度 - 规格厚度 > 阈值 → WARNING
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* 规格厚度从 BO 中取得（calculateTheoretical 已解析）
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* 阈值从 sys_config(material.warning.thickness) 读取，默认 -0.01
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*/
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private void checkThickness(WmsMaterialCoil coil, WmsMaterialCoilBo bo, List<WmsMaterialWarning> warnings) {
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BigDecimal theoreticalThickness = coil.getTheoreticalThickness();
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BigDecimal specThickness = bo != null ? bo.getSpecThickness() : null;
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if (theoreticalThickness == null || specThickness == null
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|| specThickness.compareTo(BigDecimal.ZERO) == 0) {
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return;
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}
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// 读取配置阈值（单位 mm），默认 -0.01
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BigDecimal threshold;
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try {
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String val = configService.getConfigValue("material.warning.thickness");
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threshold = StringUtils.isNotBlank(val) ? new BigDecimal(val.trim()) : new BigDecimal("-0.01");
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} catch (Exception e) {
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log.warn("读取厚度告警阈值失败，使用默认值 -0.01", e);
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threshold = new BigDecimal("-0.01");
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}
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// 理论厚度 - 规格厚度 > 阈值 → 触发
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// 先统一 round 到 3 位小数再比较，避免理论厚度公式计算引入的高精度尾数
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// 导致比较结果与存储值不一致（如 diff=-0.0096 > -0.01 触发，但存储时都 round 成 -0.010）
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BigDecimal diff = theoreticalThickness.subtract(specThickness).setScale(3, RoundingMode.HALF_UP);
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BigDecimal scaledThreshold = threshold.setScale(3, RoundingMode.HALF_UP);
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if (diff.compareTo(scaledThreshold) > 0) {
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WmsMaterialWarning warning = new WmsMaterialWarning();
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warning.setCoilId(coil.getCoilId());
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warning.setWarningType("THICKNESS");
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warning.setTheoreticalVal(theoreticalThickness.setScale(3, RoundingMode.HALF_UP));
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warning.setActualVal(specThickness.setScale(3, RoundingMode.HALF_UP));
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warning.setAllowDeviation(scaledThreshold);
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warning.setDeviationValue(diff);
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BigDecimal rate = diff.divide(specThickness.setScale(3, RoundingMode.HALF_UP), 10, RoundingMode.HALF_UP)
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.multiply(new BigDecimal("100")).setScale(1, RoundingMode.HALF_UP);
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warning.setDeviationRate(rate);
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warning.setWarningLevel("WARNING");
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warning.setWarningMsg("钢卷厚度偏差超出允许范围，理论厚度=" + theoreticalThickness.setScale(3, RoundingMode.HALF_UP) + "mm，规格厚度=" + specThickness.setScale(3, RoundingMode.HALF_UP) + "mm");
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warning.setWarningStatus(0);
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warnings.add(warning);
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}
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}
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}
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