Joshi
7aaa59cee1
- 在IWmsMaterialWarningService接口中新增checkAndInsertWarnings方法定义 - 在WmsMaterialCoilServiceImpl中注入materialWarningService依赖 - 在钢卷新增、更新、拆分等操作后自动触发偏差检查和告警插入 - 实现doCheckAndInsertWarnings方法进行长度和厚度偏差计算 - 添加checkLength方法验证长度偏差是否超过10% - 添加checkThickness方法验证厚度偏差包括偏薄ERROR和偏厚WARNING - 实现批量插入告警记录并添加异常处理和日志记录
267 lines
11 KiB
Java
267 lines
11 KiB
Java
package com.klp.service.impl;
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import cn.hutool.core.bean.BeanUtil;
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import com.klp.common.core.page.TableDataInfo;
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import com.klp.common.core.domain.PageQuery;
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import com.baomidou.mybatisplus.extension.plugins.pagination.Page;
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import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
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import com.baomidou.mybatisplus.core.toolkit.Wrappers;
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import com.klp.common.utils.StringUtils;
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import lombok.RequiredArgsConstructor;
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import lombok.extern.slf4j.Slf4j;
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import org.springframework.stereotype.Service;
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import com.klp.domain.bo.WmsMaterialWarningBo;
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import com.klp.domain.vo.WmsMaterialWarningVo;
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import com.klp.domain.WmsMaterialCoil;
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import com.klp.domain.WmsMaterialWarning;
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import com.klp.mapper.WmsMaterialWarningMapper;
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import com.klp.service.IWmsMaterialWarningService;
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import java.math.BigDecimal;
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import java.math.RoundingMode;
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import java.util.ArrayList;
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import java.util.List;
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import java.util.Map;
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import java.util.Collection;
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/**
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* 钢卷通用维度告警（长度/厚度/宽度）Service业务层处理
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*
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* @author klp
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* @date 2026-06-06
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*/
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@Slf4j
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@RequiredArgsConstructor
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@Service
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public class WmsMaterialWarningServiceImpl implements IWmsMaterialWarningService {
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private final WmsMaterialWarningMapper baseMapper;
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/**
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* 查询钢卷通用维度告警（长度/厚度/宽度）
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*/
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@Override
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public WmsMaterialWarningVo queryById(Long warningId){
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return baseMapper.selectVoById(warningId);
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}
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/**
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* 查询钢卷通用维度告警（长度/厚度/宽度）列表
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*/
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@Override
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public TableDataInfo<WmsMaterialWarningVo> queryPageList(WmsMaterialWarningBo bo, PageQuery pageQuery) {
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LambdaQueryWrapper<WmsMaterialWarning> lqw = buildQueryWrapper(bo);
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Page<WmsMaterialWarningVo> result = baseMapper.selectVoPage(pageQuery.build(), lqw);
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return TableDataInfo.build(result);
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}
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/**
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* 查询钢卷通用维度告警（长度/厚度/宽度）列表
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*/
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@Override
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public List<WmsMaterialWarningVo> queryList(WmsMaterialWarningBo bo) {
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LambdaQueryWrapper<WmsMaterialWarning> lqw = buildQueryWrapper(bo);
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return baseMapper.selectVoList(lqw);
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}
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private LambdaQueryWrapper<WmsMaterialWarning> buildQueryWrapper(WmsMaterialWarningBo bo) {
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Map<String, Object> params = bo.getParams();
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LambdaQueryWrapper<WmsMaterialWarning> lqw = Wrappers.lambdaQuery();
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lqw.eq(bo.getCoilId() != null, WmsMaterialWarning::getCoilId, bo.getCoilId());
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lqw.eq(StringUtils.isNotBlank(bo.getWarningType()), WmsMaterialWarning::getWarningType, bo.getWarningType());
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lqw.eq(bo.getTheoreticalVal() != null, WmsMaterialWarning::getTheoreticalVal, bo.getTheoreticalVal());
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lqw.eq(bo.getActualVal() != null, WmsMaterialWarning::getActualVal, bo.getActualVal());
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lqw.eq(bo.getAllowDeviation() != null, WmsMaterialWarning::getAllowDeviation, bo.getAllowDeviation());
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lqw.eq(bo.getDeviationValue() != null, WmsMaterialWarning::getDeviationValue, bo.getDeviationValue());
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lqw.eq(bo.getDeviationRate() != null, WmsMaterialWarning::getDeviationRate, bo.getDeviationRate());
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lqw.eq(StringUtils.isNotBlank(bo.getWarningLevel()), WmsMaterialWarning::getWarningLevel, bo.getWarningLevel());
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lqw.eq(StringUtils.isNotBlank(bo.getWarningMsg()), WmsMaterialWarning::getWarningMsg, bo.getWarningMsg());
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lqw.eq(bo.getWarningStatus() != null, WmsMaterialWarning::getWarningStatus, bo.getWarningStatus());
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lqw.eq(StringUtils.isNotBlank(bo.getHandleBy()), WmsMaterialWarning::getHandleBy, bo.getHandleBy());
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lqw.eq(bo.getHandleTime() != null, WmsMaterialWarning::getHandleTime, bo.getHandleTime());
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lqw.eq(StringUtils.isNotBlank(bo.getHandleRemark()), WmsMaterialWarning::getHandleRemark, bo.getHandleRemark());
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return lqw;
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}
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/**
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* 新增钢卷通用维度告警（长度/厚度/宽度）
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*/
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@Override
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public Boolean insertByBo(WmsMaterialWarningBo bo) {
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WmsMaterialWarning add = BeanUtil.toBean(bo, WmsMaterialWarning.class);
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validEntityBeforeSave(add);
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boolean flag = baseMapper.insert(add) > 0;
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if (flag) {
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bo.setWarningId(add.getWarningId());
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}
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return flag;
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}
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/**
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* 修改钢卷通用维度告警（长度/厚度/宽度）
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*/
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@Override
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public Boolean updateByBo(WmsMaterialWarningBo bo) {
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WmsMaterialWarning update = BeanUtil.toBean(bo, WmsMaterialWarning.class);
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validEntityBeforeSave(update);
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return baseMapper.updateById(update) > 0;
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}
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/**
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* 保存前的数据校验
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*/
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private void validEntityBeforeSave(WmsMaterialWarning entity){
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//TODO 做一些数据校验,如唯一约束
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}
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/**
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* 批量删除钢卷通用维度告警（长度/厚度/宽度）
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*/
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@Override
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public Boolean deleteWithValidByIds(Collection<Long> ids, Boolean isValid) {
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if(isValid){
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//TODO 做一些业务上的校验,判断是否需要校验
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}
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return baseMapper.deleteBatchIds(ids) > 0;
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}
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/**
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* 检查钢卷长度/厚度偏差并批量插入告警记录
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*
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* 长度规则：ABS((实测长度 - 理论长度) / 理论长度) > 0.1 → 告警
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* 厚度规则：
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* 1. 实测厚度 < 理论厚度 → 偏薄告警(ERROR)
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* 2. (实测厚度 - 理论厚度) / 理论厚度 > 0.1 → 偏厚告警(WARNING)
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*/
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@Override
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public void checkAndInsertWarnings(WmsMaterialCoil coil) {
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try {
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doCheckAndInsertWarnings(coil);
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} catch (Exception e) {
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log.error("钢卷告警检查异常, coilId={}, 不影响原流程", coil != null ? coil.getCoilId() : null, e);
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}
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}
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private void doCheckAndInsertWarnings(WmsMaterialCoil coil) {
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if (coil == null || coil.getCoilId() == null) {
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return;
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}
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List<WmsMaterialWarning> warnings = new ArrayList<>();
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// ========== 长度检查 ==========
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checkLength(coil, warnings);
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// ========== 厚度检查 ==========
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checkThickness(coil, warnings);
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// 批量插入
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if (!warnings.isEmpty()) {
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try {
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baseMapper.insertBatch(warnings);
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log.info("批量插入钢卷告警记录成功, coilId={}, 告警数={}", coil.getCoilId(), warnings.size());
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} catch (Exception e) {
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log.error("批量插入钢卷告警记录失败, coilId={}", coil.getCoilId(), e);
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}
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}
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}
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/**
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* 长度偏差检查
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* ABS((actualLength - theoreticalLength) / theoreticalLength) > 0.1 → WARNING
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*/
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private void checkLength(WmsMaterialCoil coil, List<WmsMaterialWarning> warnings) {
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Long actualLength = coil.getActualLength();
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BigDecimal theoreticalLength = coil.getTheoreticalLength();
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if (actualLength == null || theoreticalLength == null
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|| theoreticalLength.compareTo(BigDecimal.ZERO) == 0) {
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return;
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}
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BigDecimal actual = new BigDecimal(actualLength);
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BigDecimal diff = actual.subtract(theoreticalLength).abs();
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BigDecimal rate = diff.divide(theoreticalLength, 10, RoundingMode.HALF_UP);
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// 偏差率 > 0.1（即超过10%）
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BigDecimal threshold = new BigDecimal("0.1");
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if (rate.compareTo(threshold) > 0) {
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WmsMaterialWarning warning = new WmsMaterialWarning();
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warning.setCoilId(coil.getCoilId());
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warning.setWarningType("LENGTH");
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warning.setTheoreticalVal(theoreticalLength);
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warning.setActualVal(actual);
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warning.setAllowDeviation(threshold);
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warning.setDeviationValue(actual.subtract(theoreticalLength));
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warning.setDeviationRate(rate.multiply(new BigDecimal("100")).setScale(4, RoundingMode.HALF_UP));
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warning.setWarningLevel("WARNING");
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warning.setWarningMsg("钢卷长度偏差超过10%，理论长度=" + theoreticalLength + "m，实测长度=" + actualLength + "mm");
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warning.setWarningStatus(0);
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warnings.add(warning);
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}
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}
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/**
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* 厚度偏差检查
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* 1. 实测厚度 < 理论厚度 → ERROR（不能比原来薄）
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* 2. (实测厚度 - 理论厚度) / 理论厚度 > 0.1 → WARNING（不能厚太多）
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*/
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private void checkThickness(WmsMaterialCoil coil, List<WmsMaterialWarning> warnings) {
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String actualThicknessStr = coil.getActualThickness();
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BigDecimal theoreticalThickness = coil.getTheoreticalThickness();
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if (actualThicknessStr == null || theoreticalThickness == null
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|| theoreticalThickness.compareTo(BigDecimal.ZERO) == 0) {
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return;
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}
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BigDecimal actualThickness;
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try {
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actualThickness = new BigDecimal(actualThicknessStr.trim());
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} catch (NumberFormatException e) {
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log.warn("实测厚度无法解析为数值, coilId={}, actualThickness={}", coil.getCoilId(), actualThicknessStr);
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return;
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}
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BigDecimal threshold = new BigDecimal("0.1");
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// 规则1：实测厚度 < 理论厚度 → 偏薄 ERROR
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if (actualThickness.compareTo(theoreticalThickness) < 0) {
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WmsMaterialWarning warning = new WmsMaterialWarning();
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warning.setCoilId(coil.getCoilId());
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warning.setWarningType("THICKNESS");
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warning.setTheoreticalVal(theoreticalThickness);
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warning.setActualVal(actualThickness);
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warning.setAllowDeviation(BigDecimal.ZERO);
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warning.setDeviationValue(actualThickness.subtract(theoreticalThickness));
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BigDecimal rate = theoreticalThickness.subtract(actualThickness)
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.divide(theoreticalThickness, 10, RoundingMode.HALF_UP)
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.multiply(new BigDecimal("100")).setScale(4, RoundingMode.HALF_UP);
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warning.setDeviationRate(rate);
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warning.setWarningLevel("ERROR");
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warning.setWarningMsg("钢卷实测厚度偏薄，理论厚度=" + theoreticalThickness + "mm，实测厚度=" + actualThickness + "mm");
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warning.setWarningStatus(0);
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warnings.add(warning);
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return; // 偏薄已经足够严重，不再重复判断偏厚
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}
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// 规则2：(实测厚度 - 理论厚度) / 理论厚度 > 0.1 → 偏厚超10%
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BigDecimal diff = actualThickness.subtract(theoreticalThickness);
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BigDecimal rate = diff.divide(theoreticalThickness, 10, RoundingMode.HALF_UP);
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if (rate.compareTo(threshold) > 0) {
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WmsMaterialWarning warning = new WmsMaterialWarning();
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warning.setCoilId(coil.getCoilId());
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warning.setWarningType("THICKNESS");
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warning.setTheoreticalVal(theoreticalThickness);
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warning.setActualVal(actualThickness);
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warning.setAllowDeviation(threshold);
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warning.setDeviationValue(diff);
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warning.setDeviationRate(rate.multiply(new BigDecimal("100")).setScale(4, RoundingMode.HALF_UP));
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warning.setWarningLevel("WARNING");
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warning.setWarningMsg("钢卷实测厚度偏厚超过10%，理论厚度=" + theoreticalThickness + "mm，实测厚度=" + actualThickness + "mm");
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warning.setWarningStatus(0);
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warnings.add(warning);
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}
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}
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}
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