feat(linkage): 计划-鞍座-实绩-停机联动 + 成本管理页

后端： - 计划录入即「准备好」，队首(最早)自动「在线」(唯一) - 新增上卷鞍座联动引擎 line_service：移动→鞍座→(有速度/投入生产)→生产中 →带头达2000m→生产完成并自动产生实绩、持久化运行数据 - 停机自动检测：线速度为0持续>10min 自动新增待补充停机记录，恢复后自动结束 - /plan/start=移动到鞍座, 新增 /plan/{id}/commit 投入生产, /plan/saddle/current, /plan/seed 批量插入(轧制力模式)；后台引擎循环自动推进 - 新增成本管理：CostRecord 模型 + /cost CRUD + 9 类成本项(乳化液/盐酸/碱/电/水/蒸汽…) 前端： - 入口跟踪重构为单个上卷鞍座工位(实时速度/带头长度进度/投入生产)+待上卷卡片+队列，计划列表/卡片/队列均可「移动」 - 新增成本管理页(成本项切换 + 柱+线图 + 明细表 + 时间筛选 + 新增)，布局参考乳化液耗量统计 Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
2026-06-29 13:57:59 +08:00
parent 2144f13b88
commit 9fb3dcb785
18 changed files with 969 additions and 149 deletions
--- a/backend/app/api/init.py
+++ b/backend/app/api/init.py
@@ -1,6 +1,6 @@
 from fastapi import APIRouter
 from app.api import auth, material, production, plan, downtime, equipment, message, dashboard
-from app.api import prediction, pdi, quality, inspection
+from app.api import prediction, pdi, quality, inspection, cost

 router = APIRouter()
 router.include_router(auth.router,        prefix="/auth",       tags=["认证"])
@@ -15,3 +15,4 @@ router.include_router(prediction.router,  prefix="/prediction", tags=["工艺预
 router.include_router(pdi.router,         prefix="/pdi",        tags=["PDI管理"])
 router.include_router(quality.router,     prefix="/quality",    tags=["质量管理"])
 router.include_router(inspection.router,  prefix="/inspection", tags=["设备巡检"])
+router.include_router(cost.router,        prefix="/cost",       tags=["成本管理"])
--- a/backend/app/api/cost.py
+++ b/backend/app/api/cost.py
@@ -0,0 +1,112 @@
+from fastapi import APIRouter, Depends, HTTPException, Query
+from sqlalchemy.ext.asyncio import AsyncSession
+from sqlalchemy import select, asc
+from typing import Optional
+from datetime import datetime
+
+from app.database import get_db
+from app.models.cost import CostRecord
+from app.schemas.cost import CostItem, CostCreate, CostUpdate, CostOut
+from app.schemas.common import Response
+from app.services.auth_service import get_current_user
+
+router = APIRouter()
+
+# 预定义成本/消耗项
+COST_ITEMS = [
+    {"item": "emulsion",    "item_name": "乳化液",   "unit": "L",   "unit_cost_label": "L/t"},
+    {"item": "acid",        "item_name": "盐酸",     "unit": "L",   "unit_cost_label": "L/t"},
+    {"item": "alkali",      "item_name": "脱脂碱液", "unit": "kg",  "unit_cost_label": "kg/t"},
+    {"item": "power",       "item_name": "电耗",     "unit": "kWh", "unit_cost_label": "kWh/t"},
+    {"item": "water",       "item_name": "新水",     "unit": "m³",  "unit_cost_label": "m³/t"},
+    {"item": "steam",       "item_name": "蒸汽",     "unit": "t",   "unit_cost_label": "kg/t"},
+    {"item": "antirust_oil","item_name": "防锈油",   "unit": "L",   "unit_cost_label": "L/t"},
+    {"item": "inhibitor",   "item_name": "缓蚀剂",   "unit": "kg",  "unit_cost_label": "g/t"},
+    {"item": "roll",        "item_name": "辊耗",     "unit": "支",  "unit_cost_label": "支/kt"},
+]
+_ITEM_MAP = {x["item"]: x for x in COST_ITEMS}
+
+
+def _parse_dt(s):
+    if not s:
+        return None
+    try:
+        return datetime.fromisoformat(s.replace('Z', ''))
+    except Exception:
+        return None
+
+
+@router.get("/items", response_model=Response[list[CostItem]])
+async def list_items(_ = Depends(get_current_user)):
+    return Response.ok([CostItem(**x) for x in COST_ITEMS])
+
+
+@router.get("/", response_model=Response[list[CostOut]])
+async def list_records(
+    item: Optional[str] = None,
+    start_date: Optional[str] = Query(None),
+    end_date: Optional[str] = Query(None),
+    db: AsyncSession = Depends(get_db),
+    _ = Depends(get_current_user),
+):
+    query = select(CostRecord).order_by(asc(CostRecord.record_date))
+    if item:
+        query = query.where(CostRecord.item == item)
+    _sd = _parse_dt(start_date)
+    if _sd:
+        query = query.where(CostRecord.record_date >= _sd)
+    _ed = _parse_dt(end_date)
+    if _ed:
+        query = query.where(CostRecord.record_date <= _ed)
+    result = await db.execute(query)
+    return Response.ok([CostOut.model_validate(r) for r in result.scalars()])
+
+
+@router.post("/", response_model=Response[CostOut])
+async def create_record(
+    body: CostCreate,
+    db: AsyncSession = Depends(get_db),
+    current_user = Depends(get_current_user),
+):
+    meta = _ITEM_MAP.get(body.item)
+    if not meta:
+        raise HTTPException(status_code=400, detail="未知成本项")
+    rec = CostRecord(
+        item=body.item,
+        item_name=meta["item_name"],
+        unit=meta["unit"],
+        record_date=body.record_date,
+        shift_a=body.shift_a or 0,
+        shift_b=body.shift_b or 0,
+        unit_cost=body.unit_cost or 0,
+        remark=body.remark,
+        created_by=current_user.username,
+    )
+    db.add(rec)
+    await db.flush()
+    return Response.ok(CostOut.model_validate(rec))
+
+
+@router.put("/{rec_id}", response_model=Response[CostOut])
+async def update_record(
+    rec_id: int,
+    body: CostUpdate,
+    db: AsyncSession = Depends(get_db),
+    _ = Depends(get_current_user),
+):
+    rec = await db.get(CostRecord, rec_id)
+    if not rec:
+        raise HTTPException(status_code=404, detail="记录不存在")
+    for k, v in body.model_dump(exclude_none=True).items():
+        setattr(rec, k, v)
+    await db.flush()
+    return Response.ok(CostOut.model_validate(rec))
+
+
+@router.delete("/{rec_id}", response_model=Response[dict])
+async def delete_record(rec_id: int, db: AsyncSession = Depends(get_db), _ = Depends(get_current_user)):
+    rec = await db.get(CostRecord, rec_id)
+    if not rec:
+        raise HTTPException(status_code=404, detail="记录不存在")
+    await db.delete(rec)
+    return Response.ok({"deleted": rec_id})
--- a/backend/app/api/plan.py
+++ b/backend/app/api/plan.py
@@ -9,6 +9,7 @@ from app.models.plan import ProductionPlan
 from app.schemas.plan import PlanCreate, PlanUpdate, PlanOut, PlanTemplate
 from app.schemas.common import Response, PageResponse
 from app.services.auth_service import get_current_user
+from app.services import line_service

 router = APIRouter()

@@ -42,6 +43,8 @@ async def list_plans(
    db: AsyncSession = Depends(get_db),
    _ = Depends(get_current_user),
 ):
+    # 拉取前保证队首自动上线（鞍座推进/停机检测由 /saddle 与后台引擎负责）
+    await line_service.ensure_online(db)
    query = select(ProductionPlan).order_by(desc(ProductionPlan.plan_date))
    if status:
        query = query.where(ProductionPlan.status == status)
@@ -80,6 +83,9 @@ async def create_plan(
    plan = ProductionPlan(**body.model_dump(), created_by=current_user.username)
    db.add(plan)
    await db.flush()
+    # 录入即准备好；若当前无在线计划，则队首自动上线
+    await line_service.ensure_online(db)
+    await db.refresh(plan)
    return Response.ok(PlanOut.model_validate(plan))


@@ -121,21 +127,85 @@ async def confirm_plan(plan_id: int, db: AsyncSession = Depends(get_db), _ = Dep


@router.patch("/{plan_id}/start", response_model=Response[PlanOut])
-async def start_producing(plan_id: int, db: AsyncSession = Depends(get_db), _ = Depends(get_current_user)):
-    """移动到入口，开始生产：本条→producing，其它 producing→online（单卷在产）。"""
+async def move_to_saddle(plan_id: int, db: AsyncSession = Depends(get_db), _ = Depends(get_current_user)):
+    """移动：把在线计划推到上卷鞍座（等待速度/投入生产）。"""
    result = await db.execute(select(ProductionPlan).where(ProductionPlan.id == plan_id))
    plan = result.scalar_one_or_none()
    if not plan:
        raise HTTPException(status_code=404, detail="计划不存在")
-    # 其它正在生产的全部回退为在线（强制单卷在产）
-    others = await db.execute(
-        select(ProductionPlan).where(
-            ProductionPlan.status == "producing",
-            ProductionPlan.id != plan_id,
-        )
-    )
-    for o in others.scalars():
-        o.status = "online"
-    plan.status = "producing"
+    try:
+        await line_service.move_to_saddle(db, plan)
+    except ValueError as e:
+        raise HTTPException(status_code=400, detail=str(e))
    await db.flush()
+    await db.refresh(plan)
    return Response.ok(PlanOut.model_validate(plan))
+
+
+@router.patch("/{plan_id}/commit", response_model=Response[PlanOut])
+async def commit_producing(plan_id: int, db: AsyncSession = Depends(get_db), _ = Depends(get_current_user)):
+    """投入生产：把鞍座上的计划置为生产中（兜底未实时变化的数据）。"""
+    result = await db.execute(select(ProductionPlan).where(ProductionPlan.id == plan_id))
+    plan = result.scalar_one_or_none()
+    if not plan:
+        raise HTTPException(status_code=404, detail="计划不存在")
+    await line_service.commit_plan(db, plan)
+    await db.flush()
+    await db.refresh(plan)
+    return Response.ok(PlanOut.model_validate(plan))
+
+
+@router.get("/saddle/current", response_model=Response[Optional[PlanOut]])
+async def get_saddle(db: AsyncSession = Depends(get_db), _ = Depends(get_current_user)):
+    """上卷鞍座当前计划（含实时速度/已生产长度），并推进联动。"""
+    await line_service.tick(db)
+    res = await db.execute(select(ProductionPlan).where(ProductionPlan.on_saddle == 1))
+    plan = res.scalars().first()
+    return Response.ok(PlanOut.model_validate(plan) if plan else None)
+
+
+@router.post("/seed", response_model=Response[dict])
+async def seed_plans(count: int = 50, db: AsyncSession = Depends(get_db), current_user = Depends(get_current_user)):
+    """批量插入准备好的计划（轧制力模式），用于演示联动。"""
+    import random
+    from datetime import timedelta
+    res = await db.execute(select(func.count()).select_from(ProductionPlan))
+    base = (res.scalar() or 0)
+    grades = ["QStE340TM", "SPHC", "SAPH440", "B510L", "QTGLG-2019"]
+    now = datetime.now()
+    created = 0
+    for i in range(count):
+        seq = base + i + 1
+        it = round(random.uniform(2.0, 5.0), 2)
+        pt = round(it - random.uniform(0.0, 0.1), 2)
+        iw = random.choice([1000, 1050, 1100, 1150, 1200, 1250])
+        wt = round(random.uniform(15.0, 26.0), 3)
+        plan = ProductionPlan(
+            plan_no=f"PL{now:%Y%m%d}{seq:04d}",
+            plan_date=now + timedelta(minutes=i),
+            status="ready",
+            cold_coil_no=f"C{now:%y%m%d}{seq:04d}",
+            hot_coil_no=f"H{now:%y%m%d}{seq:04d}",
+            steel_grade=random.choice(grades),
+            incoming_thickness=it,
+            product_thickness=pt,
+            deviation_upper=0.05,
+            deviation_lower=-0.05,
+            incoming_width=iw,
+            product_width=iw - random.choice([0, 4, 6]),
+            packaging_req=random.choice(["裸包", "筒包"]),
+            trim_req=random.choice(["切边", "不切边"]),
+            rolling_mode="轧制力模式",
+            coil_diameter=random.choice([1450, 1500, 1550]),
+            split_count=1,
+            next_process="冷轧",
+            incoming_weight=wt,
+            incoming_od=random.choice([1400, 1450, 1500]),
+            split_weights=[wt],
+            created_by=current_user.username,
+        )
+        db.add(plan)
+        created += 1
+    await db.flush()
+    await line_service.ensure_online(db)
+    return Response.ok({"created": created})
--- a/backend/app/database.py
+++ b/backend/app/database.py
@@ -59,6 +59,13 @@ async def _run_migrations(conn):
        "ALTER TABLE production_plans ADD COLUMN IF NOT EXISTS incoming_weight DOUBLE PRECISION",
        "ALTER TABLE production_plans ADD COLUMN IF NOT EXISTS incoming_od DOUBLE PRECISION",
        "ALTER TABLE production_plans ADD COLUMN IF NOT EXISTS split_weights JSONB",
+        # 上卷鞍座 / 生产联动字段
+        "ALTER TABLE production_plans ADD COLUMN IF NOT EXISTS on_saddle INTEGER DEFAULT 0",
+        "ALTER TABLE production_plans ADD COLUMN IF NOT EXISTS saddle_at TIMESTAMP",
+        "ALTER TABLE production_plans ADD COLUMN IF NOT EXISTS run_started_at TIMESTAMP",
+        "ALTER TABLE production_plans ADD COLUMN IF NOT EXISTS run_speed DOUBLE PRECISION DEFAULT 0",
+        "ALTER TABLE production_plans ADD COLUMN IF NOT EXISTS run_length_m DOUBLE PRECISION DEFAULT 0",
+        "ALTER TABLE production_plans ADD COLUMN IF NOT EXISTS produced_at TIMESTAMP",
        # 状态列改为 VARCHAR 以适配新值
        "ALTER TABLE production_plans ALTER COLUMN status TYPE VARCHAR(20) USING status::text",
        # production_records 新字段
--- a/backend/app/main.py
+++ b/backend/app/main.py
@@ -14,15 +14,21 @@ async def lifespan(app: FastAPI):
    logger.info("启动推拉酸洗线二级系统...")
    await init_db()
    await _create_default_admin()
+    await _ensure_line_state()

    # 启动L1报文接收服务（UDP）
    from app.services.message_parser import l1_server
    import app.services.material_service  # noqa: 注册报文处理器
    await l1_server.start()

+    # 启动产线联动引擎（计划上线/上卷鞍座/实绩/停机自动检测）
+    from app.services.line_service import run_engine_loop
+    engine_task = asyncio.create_task(run_engine_loop())
+
    logger.info("系统启动完成")
    yield

+    engine_task.cancel()
    l1_server.stop()
    logger.info("系统已停止")

@@ -48,6 +54,17 @@ async def _create_default_admin():
            logger.info("默认管理员已创建: admin / admin123")


+async def _ensure_line_state():
+    """确保产线状态单例行存在（避免并发首建竞争）。"""
+    from app.database import AsyncSessionLocal
+    from app.models.line_state import LineState
+
+    async with AsyncSessionLocal() as db:
+        if not await db.get(LineState, 1):
+            db.add(LineState(id=1, speed=0))
+            await db.commit()
+
+
 app = FastAPI(
    title="推拉酸洗线二级系统",
    description="Pickling Line Level-2 MES System",
--- a/backend/app/models/init.py
+++ b/backend/app/models/init.py
@@ -9,6 +9,8 @@ from app.models.pdi import PDIRecord
 from app.models.quality import QcTask, QcTaskItem, QcDefect
 from app.models.energy import EnergyRecord
 from app.models.inspection import EqpChecklist, EqpChecklistItem, EqpInspectionRecord, EqpInspectionDetail
+from app.models.line_state import LineState
+from app.models.cost import CostRecord

 __all__ = [
    "User",
@@ -22,4 +24,5 @@ __all__ = [
    "QcTask", "QcTaskItem", "QcDefect",
    "EnergyRecord",
    "EqpChecklist", "EqpChecklistItem", "EqpInspectionRecord", "EqpInspectionDetail",
+    "LineState", "CostRecord",
 ]
--- a/backend/app/models/cost.py
+++ b/backend/app/models/cost.py
@@ -0,0 +1,20 @@
+from sqlalchemy import Column, Integer, String, Float, DateTime, Text, func
+from app.database import Base
+
+
+class CostRecord(Base):
+    """成本/消耗记录（乳化液、盐酸、电、水、蒸汽等）"""
+    __tablename__ = "cost_records"
+
+    id = Column(Integer, primary_key=True, index=True)
+    item = Column(String(30), index=True, nullable=False, comment="成本项编码")
+    item_name = Column(String(50), comment="成本项名称")
+    unit = Column(String(20), comment="计量单位")
+    record_date = Column(DateTime, nullable=False, index=True, comment="记录时间")
+    shift_a = Column(Float, default=0, comment="A班量")
+    shift_b = Column(Float, default=0, comment="B班量")
+    unit_cost = Column(Float, default=0, comment="吨耗量")
+    remark = Column(Text, comment="备注")
+    created_by = Column(String(50))
+    created_at = Column(DateTime, server_default=func.now())
+    updated_at = Column(DateTime, server_default=func.now(), onupdate=func.now())
--- a/backend/app/models/line_state.py
+++ b/backend/app/models/line_state.py
@@ -0,0 +1,13 @@
+from sqlalchemy import Column, Integer, Float, DateTime, func
+from app.database import Base
+
+
+class LineState(Base):
+    """产线运行状态单例（id=1），用于停机自动检测。"""
+    __tablename__ = "line_state"
+
+    id = Column(Integer, primary_key=True, index=True)
+    speed = Column(Float, default=0, comment="当前线速度 m/min")
+    zero_since = Column(DateTime, comment="速度为0的起始时间")
+    open_downtime_id = Column(Integer, comment="当前未结束的自动停机记录id")
+    updated_at = Column(DateTime, server_default=func.now(), onupdate=func.now())
--- a/backend/app/models/plan.py
+++ b/backend/app/models/plan.py
@@ -35,6 +35,14 @@ class ProductionPlan(Base):
    incoming_od = Column(Float, comment="来料外径 mm")
    split_weights = Column(JSON, comment="分卷重量 [t,...]")

+    # 上卷鞍座 / 生产联动
+    on_saddle = Column(Integer, default=0, comment="是否在上卷鞍座 0/1")
+    saddle_at = Column(DateTime, comment="移动到鞍座时间")
+    run_started_at = Column(DateTime, comment="投入生产(有速度)时间")
+    run_speed = Column(Float, default=0, comment="当前线速度 m/min")
+    run_length_m = Column(Float, default=0, comment="带头已生产长度 m")
+    produced_at = Column(DateTime, comment="生产完成时间")
+
    # 兼容历史字段
    shift = Column(String(10), comment="班次")
    plan_quantity = Column(Integer, default=0)
--- a/backend/app/schemas/cost.py
+++ b/backend/app/schemas/cost.py
@@ -0,0 +1,43 @@
+from pydantic import BaseModel
+from typing import Optional
+from datetime import datetime
+
+
+class CostItem(BaseModel):
+    item: str
+    item_name: str
+    unit: str
+    unit_cost_label: str  # 吨耗单位
+
+
+class CostCreate(BaseModel):
+    item: str
+    record_date: datetime
+    shift_a: Optional[float] = 0
+    shift_b: Optional[float] = 0
+    unit_cost: Optional[float] = 0
+    remark: Optional[str] = None
+
+
+class CostUpdate(BaseModel):
+    record_date: Optional[datetime] = None
+    shift_a: Optional[float] = None
+    shift_b: Optional[float] = None
+    unit_cost: Optional[float] = None
+    remark: Optional[str] = None
+
+
+class CostOut(BaseModel):
+    id: int
+    item: str
+    item_name: Optional[str] = None
+    unit: Optional[str] = None
+    record_date: datetime
+    shift_a: Optional[float] = 0
+    shift_b: Optional[float] = 0
+    unit_cost: Optional[float] = 0
+    remark: Optional[str] = None
+    created_at: datetime
+
+    class Config:
+        from_attributes = True
--- a/backend/app/schemas/plan.py
+++ b/backend/app/schemas/plan.py
@@ -24,7 +24,7 @@ class PlanCreate(BaseModel):
    incoming_weight: Optional[float] = None
    incoming_od: Optional[float] = None
    split_weights: Optional[List[Optional[float]]] = None
-    status: Optional[str] = "online"
+    status: Optional[str] = "ready"
    remark: Optional[str] = None


@@ -78,6 +78,13 @@ class PlanOut(BaseModel):
    remark: Optional[str] = None
    created_by: Optional[str] = None
    created_at: datetime
+    # 上卷鞍座 / 生产联动
+    on_saddle: Optional[int] = 0
+    saddle_at: Optional[datetime] = None
+    run_started_at: Optional[datetime] = None
+    run_speed: Optional[float] = 0
+    run_length_m: Optional[float] = 0
+    produced_at: Optional[datetime] = None

    class Config:
        from_attributes = True
--- a/backend/app/services/line_service.py
+++ b/backend/app/services/line_service.py
@@ -0,0 +1,216 @@
+"""产线联动引擎：计划上线 / 上卷鞍座 / 生产实绩 / 停机自动检测。
+
+状态流转：
+  ready(准备好) --自动--> online(在线, 队首唯一) --移动--> 上卷鞍座(staged)
+  --有速度/投入生产--> producing(生产中) --带头2000m--> produced(生产完成,产生实绩)
+
+停机：当产线无生产(速度=0)持续超过 10min，自动新增一条未结束停机记录；
+      恢复速度后自动结束该记录，原因由用户后续补充录入。
+"""
+from datetime import datetime
+from sqlalchemy import select, asc
+from sqlalchemy.ext.asyncio import AsyncSession
+from loguru import logger
+
+from app.models.plan import ProductionPlan
+from app.models.production import ProductionRecord
+from app.models.downtime import DowntimeRecord
+from app.models.line_state import LineState
+
+# ── 仿真参数 ──
+TARGET_LENGTH_M = 2000.0       # 带头目标长度（生产完成阈值）
+SIM_SPEED_M_MIN = 600.0        # 仿真线速度 m/min（2000m ≈ 200s）
+DOWNTIME_THRESHOLD_S = 600      # 速度为0持续超过该秒数判定停机（10min）
+
+
+def _shift_of(dt: datetime) -> str:
+    return "甲" if 8 <= dt.hour < 20 else "乙"
+
+
+async def _saddle_plan(db: AsyncSession):
+    res = await db.execute(select(ProductionPlan).where(ProductionPlan.on_saddle == 1))
+    return res.scalars().first()
+
+
+async def ensure_online(db: AsyncSession):
+    """保证恰好一条 online（队首，最早录入的 ready）。"""
+    res = await db.execute(select(ProductionPlan).where(ProductionPlan.status == "online"))
+    online = list(res.scalars())
+    if len(online) > 1:
+        # 仅保留最早的一条为 online，其余回退 ready
+        online.sort(key=lambda p: (p.plan_date or datetime.max, p.id))
+        for p in online[1:]:
+            p.status = "ready"
+        online = online[:1]
+    if not online:
+        res = await db.execute(
+            select(ProductionPlan)
+            .where(ProductionPlan.status == "ready")
+            .order_by(asc(ProductionPlan.plan_date), asc(ProductionPlan.id))
+            .limit(1)
+        )
+        head = res.scalar_one_or_none()
+        if head:
+            head.status = "online"
+
+
+async def move_to_saddle(db: AsyncSession, plan: ProductionPlan):
+    """把在线计划移动到上卷鞍座（staged，等待速度/投入生产）。"""
+    occupied = await _saddle_plan(db)
+    if occupied and occupied.id != plan.id:
+        raise ValueError("上卷鞍座已被占用，请等待当前钢卷生产完成")
+    plan.on_saddle = 1
+    plan.saddle_at = datetime.now()
+    plan.run_started_at = None
+    plan.run_speed = 0
+    plan.run_length_m = 0
+    if plan.status not in ("producing", "produced"):
+        plan.status = "online"
+    await ensure_online(db)
+
+
+async def commit_plan(db: AsyncSession, plan: ProductionPlan):
+    """投入生产：鞍座计划有速度 → 生产中。"""
+    if plan.on_saddle != 1:
+        await move_to_saddle(db, plan)
+    if plan.run_started_at is None:
+        plan.run_started_at = datetime.now()
+    plan.run_speed = SIM_SPEED_M_MIN
+    plan.status = "producing"
+    await ensure_online(db)
+
+
+async def _produce(db: AsyncSession, plan: ProductionPlan):
+    """带头到达目标长度 → 生产完成，并生成实绩记录。"""
+    now = datetime.now()
+    plan.status = "produced"
+    plan.produced_at = now
+    plan.on_saddle = 0
+    plan.run_speed = 0
+    plan.run_length_m = TARGET_LENGTH_M
+
+    weight = plan.incoming_weight or plan.plan_weight or 0
+    length = TARGET_LENGTH_M
+    rec = ProductionRecord(
+        coil_no=plan.cold_coil_no or plan.plan_no,
+        sub_coil_no=plan.cold_coil_no,
+        hot_coil_no=plan.hot_coil_no,
+        plan_id=plan.id,
+        shift=_shift_of(now),
+        steel_grade=plan.steel_grade,
+        incoming_thickness=plan.incoming_thickness,
+        outlet_thickness=plan.product_thickness,
+        deviation_upper=plan.deviation_upper,
+        deviation_lower=plan.deviation_lower,
+        incoming_width=plan.incoming_width,
+        outlet_width=plan.product_width,
+        incoming_weight=weight,
+        weighed_weight=round(weight * 0.985, 4) if weight else None,
+        packaging_req=plan.packaging_req,
+        trim_req=plan.trim_req,
+        surface_quality="合格",
+        product_quality=99.0,
+        product_length=length,
+        length_per_ton=round(length / weight, 2) if weight else None,
+        offline_time=now,
+        status="PRODUCT",
+        shift_date=now,
+        start_time=plan.run_started_at or now,
+        end_time=now,
+        process_length=length,
+        process_weight=weight,
+        avg_speed=SIM_SPEED_M_MIN,
+        max_speed=round(SIM_SPEED_M_MIN * 1.05, 1),
+        inlet_thickness=plan.incoming_thickness,
+        inlet_width=plan.incoming_width,
+        quality_grade="A",
+        operator="系统",
+    )
+    db.add(rec)
+    logger.info(f"生产完成并产生实绩: {plan.cold_coil_no or plan.plan_no}")
+
+
+async def advance_saddle(db: AsyncSession):
+    """推进鞍座计划：staged 自动获得速度 → 生产中；累计长度到 2000m → 完成。"""
+    plan = await _saddle_plan(db)
+    if not plan:
+        return
+    now = datetime.now()
+    # staged（在线且在鞍座）自动获得速度，模拟 PLC 速度信号
+    if plan.status == "online" and plan.run_started_at is None:
+        plan.run_started_at = now
+        plan.run_speed = SIM_SPEED_M_MIN
+        plan.status = "producing"
+        await ensure_online(db)
+    if plan.status == "producing" and plan.run_started_at:
+        elapsed = (now - plan.run_started_at).total_seconds()
+        plan.run_length_m = min(TARGET_LENGTH_M, (plan.run_speed or 0) / 60.0 * elapsed)
+        if plan.run_length_m >= TARGET_LENGTH_M:
+            await _produce(db, plan)
+
+
+async def _get_line_state(db: AsyncSession) -> LineState:
+    st = await db.get(LineState, 1)
+    if not st:
+        st = LineState(id=1, speed=0)
+        db.add(st)
+        await db.flush()
+    return st
+
+
+async def detect_downtime(db: AsyncSession):
+    """速度为0持续超过阈值 → 自动新增停机；恢复速度 → 自动结束。"""
+    res = await db.execute(select(ProductionPlan).where(ProductionPlan.status == "producing"))
+    running = res.scalars().first() is not None
+    now = datetime.now()
+    st = await _get_line_state(db)
+
+    if running:
+        st.speed = SIM_SPEED_M_MIN
+        st.zero_since = None
+        if st.open_downtime_id:
+            rec = await db.get(DowntimeRecord, st.open_downtime_id)
+            if rec and rec.end_time is None:
+                rec.end_time = now
+                rec.duration = round((now - rec.start_time).total_seconds() / 60.0, 1)
+            st.open_downtime_id = None
+    else:
+        st.speed = 0
+        if st.zero_since is None:
+            st.zero_since = now
+        elif st.open_downtime_id is None and (now - st.zero_since).total_seconds() >= DOWNTIME_THRESHOLD_S:
+            rec = DowntimeRecord(
+                category_code="AUTO",
+                category_name="待定",
+                shift=_shift_of(now),
+                shift_date=now,
+                start_time=st.zero_since,
+                fault_desc="线速度为0持续超过10分钟（系统自动检测，原因待补充）",
+                reporter="系统",
+                is_planned=0,
+            )
+            db.add(rec)
+            await db.flush()
+            st.open_downtime_id = rec.id
+            logger.info("自动检测到停机，已新增待补充停机记录")
+
+
+async def tick(db: AsyncSession):
+    """引擎单步：上线 + 推进鞍座 + 停机检测。"""
+    await ensure_online(db)
+    await advance_saddle(db)
+    await detect_downtime(db)
+
+
+async def run_engine_loop(interval_s: int = 15):
+    """后台循环，使联动在无人查看时也能自动推进。"""
+    import asyncio
+    from app.database import AsyncSessionLocal
+    while True:
+        try:
+            async with AsyncSessionLocal() as db:
+                await tick(db)
+                await db.commit()
+        except Exception as e:  # noqa
+            logger.warning(f"line engine tick 失败: {e}")
+        await asyncio.sleep(interval_s)
--- a/frontend/src/api/index.js
+++ b/frontend/src/api/index.js
@@ -20,9 +20,20 @@ export const getPlans = params => request.get('/plan/', { params })
 export const createPlan = data => request.post('/plan/', data)
 export const updatePlan = (id, data) => request.put(`/plan/${id}`, data)
 export const confirmPlan = id => request.patch(`/plan/${id}/confirm`)
-export const startProducing = id => request.patch(`/plan/${id}/start`)
+export const startProducing = id => request.patch(`/plan/${id}/start`)   // 移动到上卷鞍座
+export const moveToSaddle = id => request.patch(`/plan/${id}/start`)
+export const commitProducing = id => request.patch(`/plan/${id}/commit`) // 投入生产
+export const getSaddle = () => request.get('/plan/saddle/current')
+export const seedPlans = (count = 50) => request.post('/plan/seed', null, { params: { count } })
 export const getLastPlanTemplate = () => request.get('/plan/last-template')

+// 成本管理
+export const getCostItems = () => request.get('/cost/items')
+export const getCostRecords = params => request.get('/cost/', { params })
+export const createCostRecord = data => request.post('/cost/', data)
+export const updateCostRecord = (id, data) => request.put(`/cost/${id}`, data)
+export const deleteCostRecord = id => request.delete(`/cost/${id}`)
+
 // 停机管理
 export const getDowntimeCategories = () => request.get('/downtime/categories')
 export const getDowntimeRecords = params => request.get('/downtime/', { params })
--- a/frontend/src/router/index.js
+++ b/frontend/src/router/index.js
@@ -70,6 +70,12 @@ const routes = [
        component: () => import('@/views/Quality.vue'),
        meta: { title: '质量管理', icon: 'el-icon-medal', requiresAuth: true }
      },
+      {
+        path: 'cost',
+        name: 'CostManagement',
+        component: () => import('@/views/CostManagement.vue'),
+        meta: { title: '成本管理', icon: 'el-icon-coin', requiresAuth: true }
+      },
    ]
  },
  { path: '*', redirect: '/' }
--- a/frontend/src/views/CostManagement.vue
+++ b/frontend/src/views/CostManagement.vue
@@ -0,0 +1,254 @@
+<template>
+  <div class="cost-page">
+    <!-- 成本项切换 -->
+    <div class="card">
+      <div class="card-body" style="padding:8px 12px;">
+        <div class="item-tabs">
+          <span
+            v-for="it in items"
+            :key="it.item"
+            :class="['item-tab', { active: it.item === curItem }]"
+            @click="selectItem(it.item)"
+          >{{ it.item_name }}</span>
+        </div>
+      </div>
+    </div>
+
+    <!-- 图表 + 记录表 -->
+    <div class="cost-main">
+      <div class="card chart-card">
+        <div class="card-header">{{ curMeta.item_name }}耗量统计</div>
+        <div class="card-body">
+          <v-chart v-if="records.length" class="cost-chart" :option="chartOption" autoresize />
+          <div v-else class="empty-tip">暂无数据，请调整时间范围或点击「新增」录入</div>
+        </div>
+      </div>
+
+      <div class="card table-card">
+        <div class="card-header">记录明细 <span class="ch-badge">{{ records.length }} 条</span></div>
+        <div class="table-scroll" style="max-height:420px;">
+          <table class="data-table compact">
+            <thead>
+              <tr>
+                <th>A班量</th><th>B班量</th><th>吨耗量</th><th>记录时间</th><th>操作</th>
+              </tr>
+            </thead>
+            <tbody>
+              <tr v-for="r in recordsDesc" :key="r.id">
+                <td class="td-num td-ok">{{ fmt(r.shift_a) }}</td>
+                <td class="td-num td-warn">{{ fmt(r.shift_b) }}</td>
+                <td class="td-num">{{ fmt(r.unit_cost) }}</td>
+                <td class="td-muted">{{ fmtTime(r.record_date) }}</td>
+                <td>
+                  <span class="action-link" @click="openDialog(r)">编辑</span>
+                  <span class="action-link del" @click="remove(r)">删除</span>
+                </td>
+              </tr>
+              <tr v-if="!records.length">
+                <td colspan="5" class="td-muted" style="text-align:center;padding:14px;">暂无数据</td>
+              </tr>
+            </tbody>
+          </table>
+        </div>
+      </div>
+    </div>
+
+    <!-- 时间筛选 -->
+    <div class="card">
+      <div class="card-body" style="padding:10px 14px;">
+        <div class="flex-row" style="flex-wrap:wrap;gap:12px;">
+          <div class="flex-row">
+            <span class="kv-label">开始时间</span>
+            <input v-model="query.start_date" type="date" class="kv-input" style="width:150px;" />
+          </div>
+          <div class="flex-row">
+            <span class="kv-label">结束时间</span>
+            <input v-model="query.end_date" type="date" class="kv-input" style="width:150px;" />
+          </div>
+          <div class="flex-row" style="margin-left:auto;gap:8px;">
+            <button class="btn btn-primary" @click="fetchData">查找</button>
+            <button class="btn btn-outline" @click="openDialog()">＋ 新增</button>
+          </div>
+        </div>
+      </div>
+    </div>
+
+    <!-- 新增/编辑 -->
+    <div v-if="dialogVisible" class="modal-mask" @click.self="dialogVisible=false">
+      <div class="modal-box" style="width:420px;">
+        <div class="modal-header">
+          {{ editRow ? '编辑' : '新增' }}{{ curMeta.item_name }}记录
+          <span class="modal-close" @click="dialogVisible=false">✕</span>
+        </div>
+        <div class="modal-body">
+          <div class="form-field">
+            <div class="kv-label">记录时间 *</div>
+            <input v-model="form.record_date" type="datetime-local" class="kv-input" />
+          </div>
+          <div class="grid-2" style="gap:12px;margin-top:10px;">
+            <div class="form-field">
+              <div class="kv-label">A班量 ({{ curMeta.unit }})</div>
+              <input v-model.number="form.shift_a" type="number" step="0.01" class="kv-input" />
+            </div>
+            <div class="form-field">
+              <div class="kv-label">B班量 ({{ curMeta.unit }})</div>
+              <input v-model.number="form.shift_b" type="number" step="0.01" class="kv-input" />
+            </div>
+          </div>
+          <div class="form-field" style="margin-top:10px;">
+            <div class="kv-label">吨耗量 ({{ curMeta.unit_cost_label }})</div>
+            <input v-model.number="form.unit_cost" type="number" step="0.001" class="kv-input" />
+          </div>
+          <div class="form-field" style="margin-top:10px;">
+            <div class="kv-label">备注</div>
+            <input v-model="form.remark" class="kv-input" />
+          </div>
+        </div>
+        <div class="modal-footer">
+          <button class="btn btn-outline" @click="dialogVisible=false">取消</button>
+          <button class="btn btn-primary" :disabled="saving" @click="save">{{ saving ? '保存中...' : '保存' }}</button>
+        </div>
+      </div>
+    </div>
+  </div>
+</template>
+
+<script>
+import { use } from 'echarts/core'
+import { CanvasRenderer } from 'echarts/renderers'
+import { BarChart, LineChart } from 'echarts/charts'
+import { GridComponent, TooltipComponent, LegendComponent } from 'echarts/components'
+import VChart from 'vue-echarts'
+import { getCostItems, getCostRecords, createCostRecord, updateCostRecord, deleteCostRecord } from '@/api'
+
+use([CanvasRenderer, BarChart, LineChart, GridComponent, TooltipComponent, LegendComponent])
+
+export default {
+  name: 'CostManagement',
+  components: { VChart },
+  data() {
+    return {
+      items: [], curItem: '',
+      records: [],
+      query: { start_date: '', end_date: '' },
+      dialogVisible: false, editRow: null, saving: false,
+      form: this.emptyForm(),
+    }
+  },
+  computed: {
+    curMeta() { return this.items.find(x => x.item === this.curItem) || { item_name: '', unit: '', unit_cost_label: '' } },
+    recordsDesc() { return [...this.records].slice().reverse() },
+    chartOption() {
+      const dates = this.records.map(r => this.fmtDay(r.record_date))
+      const meta = this.curMeta
+      return {
+        tooltip: { trigger: 'axis', axisPointer: { type: 'shadow' } },
+        legend: { data: ['A班耗量', 'B班耗量', '吨耗量'], top: 4, textStyle: { color: '#606266' } },
+        grid: { left: 50, right: 56, top: 40, bottom: 40 },
+        xAxis: [{ type: 'category', data: dates, axisLabel: { color: '#909399' }, axisLine: { lineStyle: { color: '#dcdfe6' } } }],
+        yAxis: [
+          { type: 'value', name: `耗量 ${meta.unit}`, nameTextStyle: { color: '#909399' }, axisLabel: { color: '#909399' }, splitLine: { lineStyle: { color: '#ebeef5' } } },
+          { type: 'value', name: `吨耗 ${meta.unit_cost_label}`, nameTextStyle: { color: '#909399' }, axisLabel: { color: '#909399' }, splitLine: { show: false } },
+        ],
+        series: [
+          { name: 'A班耗量', type: 'bar', data: this.records.map(r => r.shift_a), itemStyle: { color: '#67C23A' }, barMaxWidth: 22 },
+          { name: 'B班耗量', type: 'bar', data: this.records.map(r => r.shift_b), itemStyle: { color: '#E6A23C' }, barMaxWidth: 22 },
+          { name: '吨耗量', type: 'line', yAxisIndex: 1, data: this.records.map(r => r.unit_cost), itemStyle: { color: '#C03639' }, lineStyle: { color: '#C03639', width: 2 }, symbol: 'circle', symbolSize: 7 },
+        ],
+      }
+    },
+  },
+  async created() {
+    await this.fetchItems()
+    const today = new Date()
+    const past = new Date(today.getTime() - 7 * 86400000)
+    this.query.start_date = this.toDay(past)
+    this.query.end_date = this.toDay(today)
+    this.fetchData()
+  },
+  methods: {
+    emptyForm() { return { record_date: '', shift_a: null, shift_b: null, unit_cost: null, remark: '' } },
+    async fetchItems() {
+      try {
+        const res = await getCostItems()
+        this.items = res.data || []
+        if (this.items.length && !this.curItem) this.curItem = this.items[0].item
+      } catch (e) { /* ignore */ }
+    },
+    selectItem(item) { this.curItem = item; this.fetchData() },
+    async fetchData() {
+      const params = { item: this.curItem }
+      if (this.query.start_date) params.start_date = this.query.start_date + 'T00:00:00'
+      if (this.query.end_date) params.end_date = this.query.end_date + 'T23:59:59'
+      try {
+        const res = await getCostRecords(params)
+        this.records = res.data || []
+      } catch (e) { /* ignore */ }
+    },
+    fmt(v, n = 2) { return v != null && v !== '' ? Number(v).toFixed(n) : '—' },
+    fmtTime(t) { return t ? t.slice(0, 16).replace('T', ' ') : '—' },
+    fmtDay(t) { return t ? t.slice(5, 10) : '' },
+    toDay(d) { const p = n => String(n).padStart(2, '0'); return `${d.getFullYear()}-${p(d.getMonth()+1)}-${p(d.getDate())}` },
+    nowDT() { const d = new Date(); const p = n => String(n).padStart(2, '0'); return `${d.getFullYear()}-${p(d.getMonth()+1)}-${p(d.getDate())}T${p(d.getHours())}:${p(d.getMinutes())}` },
+    openDialog(row = null) {
+      this.editRow = row
+      if (row) {
+        this.form = { record_date: (row.record_date || '').slice(0, 16), shift_a: row.shift_a, shift_b: row.shift_b, unit_cost: row.unit_cost, remark: row.remark || '' }
+      } else {
+        this.form = this.emptyForm(); this.form.record_date = this.nowDT()
+      }
+      this.dialogVisible = true
+    },
+    async save() {
+      if (!this.form.record_date) { this.$message.error('记录时间不能为空'); return }
+      this.saving = true
+      try {
+        const d = { ...this.form }
+        if (d.record_date && d.record_date.length === 16) d.record_date += ':00'
+        if (this.editRow) await updateCostRecord(this.editRow.id, d)
+        else await createCostRecord({ ...d, item: this.curItem })
+        this.$message.success('保存成功')
+        this.dialogVisible = false; this.fetchData()
+      } catch (e) {
+        this.$message.error(e?.response?.data?.detail || '保存失败')
+      } finally { this.saving = false }
+    },
+    async remove(row) {
+      if (!confirm('确认删除该记录？')) return
+      try { await deleteCostRecord(row.id); this.$message.success('已删除'); this.fetchData() }
+      catch (e) { this.$message.error('删除失败') }
+    },
+  },
+}
+</script>
+
+<style lang="scss" scoped>
+@import '@/assets/styles/variables';
+
+.cost-page { display: flex; flex-direction: column; gap: 12px; }
+
+.item-tabs { display: flex; flex-wrap: wrap; gap: 6px; }
+.item-tab {
+  padding: 5px 14px; font-size: 12px; border-radius: 4px; cursor: pointer;
+  color: $text-secondary; border: 1px solid $border; background: $bg-card;
+  &:hover { color: $sms-teal; border-color: $sms-teal; }
+  &.active { color: #fff; background: $sms-teal; border-color: $sms-teal; }
+}
+
+.cost-main { display: grid; grid-template-columns: 3fr 2fr; gap: 12px; align-items: stretch; }
+.chart-card, .table-card { display: flex; flex-direction: column; }
+.cost-chart { height: 420px; width: 100%; }
+.empty-tip { text-align: center; padding: 60px 20px; color: $text-muted; font-size: 13px; }
+
+.form-field { display: flex; flex-direction: column; gap: 5px; }
+.grid-2 { display: grid; grid-template-columns: 1fr 1fr; }
+.action-link { color: $sms-highlight; cursor: pointer; font-size: 12px; margin-right: 10px; &:hover { text-decoration: underline; } &.del { color: $accent-red; } }
+
+.modal-mask { position: fixed; inset: 0; background: rgba(0,0,0,.6); display: flex; align-items: center; justify-content: center; z-index: 9999; }
+.modal-box { background: $bg-card; border: 1px solid $border; border-radius: 6px; max-width: 95vw; max-height: 90vh; display: flex; flex-direction: column; }
+.modal-header { display: flex; align-items: center; justify-content: space-between; padding: 12px 16px; background: $bg-panel; border-bottom: 1px solid $border; font-size: 13px; font-weight: 600; color: $sms-highlight; .modal-close { cursor: pointer; color: $text-muted; &:hover { color: $text-primary; } } }
+.modal-body { padding: 16px; overflow-y: auto; }
+.modal-footer { padding: 10px 16px; background: $bg-panel; border-top: 1px solid $border; display: flex; justify-content: flex-end; gap: 10px; }
+
+@media (max-width: 1100px) { .cost-main { grid-template-columns: 1fr; } }
+</style>
--- a/frontend/src/views/EntryTracking.vue
+++ b/frontend/src/views/EntryTracking.vue
@@ -1,67 +1,115 @@
 <template>
  <div class="entry-page">
+
+    <!-- ─── 上卷鞍座（单个生产工位）─── -->
    <div class="card">
      <div class="card-header">
-        入口跟踪
-        <span class="ch-badge">在线 {{ onlinePlans.length }} / 生产中 {{ producingPlan ? 1 : 0 }}</span>
+        上卷鞍座
+        <span class="ch-badge">{{ saddle ? statusLabel(saddle.status) : '空闲' }}</span>
        <span style="margin-left:auto;display:flex;gap:8px;align-items:center;">
-          <button class="btn btn-outline" @click="fetchPlans">刷新</button>
+          <button v-if="saddle && saddle.status !== 'producing'" class="btn btn-primary" @click="commit(saddle)">投入生产</button>
+          <button class="btn btn-outline" @click="refreshAll">刷新</button>
        </span>
      </div>

-      <div class="entry-grid">
-        <div v-for="row in rows" :key="row.key" class="entry-row">
-          <div
-            v-for="pos in row.positions"
-            :key="pos.name"
-            :class="['pos-cell', { filled: !!pos.plan, highlight: pos.highlight }]"
-          >
-            <div class="pos-title">{{ pos.name }}</div>
-            <table class="pos-table">
-              <tbody>
-                <tr><td class="k">冷卷号</td><td class="v">{{ pos.plan ? (pos.plan.cold_coil_no || '—') : '' }}</td></tr>
-                <tr><td class="k">热卷号</td><td class="v">{{ pos.plan ? (pos.plan.hot_coil_no || '—') : '' }}</td></tr>
-                <tr><td class="k">钢种</td><td class="v">{{ pos.plan ? (pos.plan.steel_grade || '—') : '' }}</td></tr>
-                <tr><td class="k">来料厚度[mm]</td><td class="v">{{ pos.plan ? fmt(pos.plan.incoming_thickness, 2) : '' }}</td></tr>
-                <tr><td class="k">成品厚度[mm]</td><td class="v">{{ pos.plan ? fmt(pos.plan.product_thickness, 2) : '' }}</td></tr>
-                <tr><td class="k">厚差范围[mm]</td><td class="v">{{ pos.plan ? devRange(pos.plan) : '' }}</td></tr>
-                <tr><td class="k">来料宽度[mm]</td><td class="v">{{ pos.plan ? fmt(pos.plan.incoming_width, 0) : '' }}</td></tr>
-                <tr><td class="k">成品宽度[mm]</td><td class="v">{{ pos.plan ? fmt(pos.plan.product_width, 0) : '' }}</td></tr>
-                <tr><td class="k">来料重量[t]</td><td class="v">{{ pos.plan ? fmt(pos.plan.incoming_weight, 4) : '' }}</td></tr>
-                <tr><td class="k">轧制模式</td><td class="v">{{ pos.plan ? (pos.plan.rolling_mode || '—') : '' }}</td></tr>
-              </tbody>
-            </table>
+      <div class="card-body">
+        <div v-if="saddle" class="saddle-station">
+          <div class="saddle-info">
+            <div class="si-row"><span class="si-k">冷卷号</span><span class="si-v hl">{{ saddle.cold_coil_no || saddle.plan_no }}</span></div>
+            <div class="si-row"><span class="si-k">热卷号</span><span class="si-v">{{ saddle.hot_coil_no || '—' }}</span></div>
+            <div class="si-row"><span class="si-k">钢种</span><span class="si-v">{{ saddle.steel_grade || '—' }}</span></div>
+            <div class="si-row"><span class="si-k">规格(厚×宽)</span><span class="si-v">{{ fmt(saddle.product_thickness, 2) }} × {{ fmt(saddle.product_width, 0) }}</span></div>
+            <div class="si-row"><span class="si-k">来料重量[t]</span><span class="si-v">{{ fmt(saddle.incoming_weight, 3) }}</span></div>
+            <div class="si-row"><span class="si-k">轧制模式</span><span class="si-v">{{ saddle.rolling_mode || '—' }}</span></div>
          </div>
+
+          <div class="saddle-run">
+            <div class="metric-box">
+              <span class="mb-label">线速度</span>
+              <span class="mb-value">{{ fmt(saddle.run_speed, 0) }}</span>
+              <span class="mb-unit">m/min</span>
+            </div>
+            <div class="metric-box">
+              <span class="mb-label">带头长度 / 目标</span>
+              <span class="mb-value">{{ fmt(saddle.run_length_m, 0) }}</span>
+              <span class="mb-unit">/ {{ TARGET }} m</span>
+            </div>
+            <div class="run-prog">
+              <div class="rp-head">
+                <span>生产进度</span>
+                <span class="rp-pct">{{ progPct(saddle).toFixed(1) }}%</span>
+              </div>
+              <div class="prog-bar-wrap" style="height:10px;">
+                <div class="prog-bar-fill" :style="{ width: progPct(saddle) + '%', background: progColor(saddle) }"></div>
+              </div>
+              <div class="rp-tip">
+                <template v-if="saddle.status === 'producing'">带头到达 {{ TARGET }} m 后自动产出实绩并完成</template>
+                <template v-else>已在鞍座，等待速度信号；可点「投入生产」手动开始</template>
+              </div>
+            </div>
+          </div>
+        </div>
+
+        <div v-else class="saddle-empty">
+          上卷鞍座空闲 — 从下方队列点击「移动」把在线计划推到鞍座
        </div>
      </div>
    </div>

+    <!-- ─── 待上卷计划卡片 ─── -->
    <div class="card">
      <div class="card-header">
-        入口队列（点击移动可将计划推到入口并开始生产）
-        <span class="ch-badge">{{ onlinePlans.length }} 条</span>
+        待上卷计划
+        <span class="ch-badge">在线/准备 {{ queuePlans.length }} 条</span>
+      </div>
+      <div class="card-body">
+        <div v-if="queueCards.length" class="card-grid">
+          <div v-for="p in queueCards" :key="p.id" :class="['plan-card', { online: p.status === 'online' }]">
+            <div class="pc-head">
+              <span class="pc-coil">{{ p.cold_coil_no || p.plan_no }}</span>
+              <span :class="['badge', p.status === 'online' ? 'badge-green' : 'badge-gray']">{{ statusLabel(p.status) }}</span>
+            </div>
+            <div class="pc-body">
+              <div class="pc-row"><span>钢种</span><b>{{ p.steel_grade || '—' }}</b></div>
+              <div class="pc-row"><span>规格</span><b>{{ fmt(p.product_thickness, 2) }}×{{ fmt(p.product_width, 0) }}</b></div>
+              <div class="pc-row"><span>重量[t]</span><b>{{ fmt(p.incoming_weight, 3) }}</b></div>
+              <div class="pc-row"><span>轧制模式</span><b>{{ p.rolling_mode || '—' }}</b></div>
+            </div>
+            <button class="btn btn-primary fw" :disabled="saddleOccupied" @click="move(p)">移动到鞍座</button>
+          </div>
+        </div>
+        <div v-else class="td-muted" style="text-align:center;padding:14px;">暂无在线/准备好的计划</div>
+      </div>
+    </div>
+
+    <!-- ─── 入口队列表 ─── -->
+    <div class="card">
+      <div class="card-header">
+        入口队列
+        <span class="ch-badge">{{ queuePlans.length }} 条</span>
      </div>
      <div class="table-scroll">
        <table class="data-table compact">
          <thead>
            <tr>
-              <th>冷卷号</th><th>热卷号</th><th>钢种</th>
+              <th>序号</th><th>冷卷号</th><th>热卷号</th><th>钢种</th>
              <th>规格(厚×宽)</th><th>来料重量</th><th>轧制模式</th><th>状态</th><th>操作</th>
            </tr>
          </thead>
          <tbody>
-            <tr v-for="p in onlinePlans" :key="p.id">
+            <tr v-for="(p, i) in queuePlans" :key="p.id">
+              <td class="td-num">{{ i + 1 }}</td>
              <td class="td-num">{{ p.cold_coil_no || p.plan_no }}</td>
              <td class="td-num">{{ p.hot_coil_no || '—' }}</td>
              <td>{{ p.steel_grade || '—' }}</td>
              <td class="td-num">{{ fmt(p.product_thickness, 2) }} × {{ fmt(p.product_width, 0) }}</td>
              <td class="td-num">{{ fmt(p.incoming_weight, 2) }}</td>
              <td>{{ p.rolling_mode || '—' }}</td>
-              <td><span :class="['badge', p.status === 'online' ? 'badge-green' : 'badge-gray']">{{ p.status === 'online' ? '在线' : '准备好' }}</span></td>
-              <td><span class="action-link" @click="moveToProducing(p)">移动</span></td>
+              <td><span :class="['badge', p.status === 'online' ? 'badge-green' : 'badge-gray']">{{ statusLabel(p.status) }}</span></td>
+              <td><span :class="['action-link', { disabled: saddleOccupied }]" @click="!saddleOccupied && move(p)">移动</span></td>
            </tr>
-            <tr v-if="!onlinePlans.length">
-              <td colspan="8" class="td-muted" style="text-align:center;padding:14px;">暂无在线/准备好的计划</td>
+            <tr v-if="!queuePlans.length">
+              <td colspan="9" class="td-muted" style="text-align:center;padding:14px;">暂无在线/准备好的计划</td>
            </tr>
          </tbody>
        </table>
@@ -71,59 +119,68 @@
 </template>

 <script>
-import { getPlans, startProducing } from '@/api'
+import { getPlans, getSaddle, moveToSaddle, commitProducing } from '@/api'

-const ROW1 = ['1#上卷小车','1#称重位','1#地辊','13#上卷鞍座','11#上卷鞍座','9#上卷鞍座','7#上卷鞍座','1#倒卷小车','5#上卷鞍座','3#上卷鞍座','1#上卷鞍座']
-const ROW2 = ['2#上卷小车','2#称重位','2#地辊','14#上卷鞍座','12#上卷鞍座','10#上卷鞍座','8#上卷鞍座','2#倒卷小车','6#上卷鞍座','4#上卷鞍座','2#上卷鞍座']
+const STATUS_LABEL = { ready: '准备好', online: '在线', producing: '生产中', produced: '生产完成' }
+const TARGET = 2000

 export default {
  name: 'EntryTracking',
  data() {
-    return { plans: [], timer: null }
+    return { plans: [], saddle: null, TARGET, timer: null, fastTimer: null }
  },
  computed: {
-    onlinePlans() { return this.plans.filter(p => p.status === 'online' || p.status === 'ready') },
-    producingPlan() { return this.plans.find(p => p.status === 'producing') || null },
-    rows() {
-      // 主辊位填充：1#地辊 = 生产中卷; 2#地辊 = 在线队首
-      const onl = this.onlinePlans
-      const map1 = { '1#地辊': this.producingPlan }
-      const map2 = { '2#地辊': onl[0] || null }
-      const build = (names, map) => names.map(n => ({
-        name: n,
-        plan: map[n] || null,
-        highlight: n === '1#地辊' || n === '2#地辊',
-      }))
-      return [
-        { key: 'r1', positions: build(ROW1, map1) },
-        { key: 'r2', positions: build(ROW2, map2) },
-      ]
+    queuePlans() {
+      // 在线 + 准备好，且不在鞍座上；在线排前
+      return this.plans
+        .filter(p => (p.status === 'online' || p.status === 'ready') && p.on_saddle !== 1)
+        .sort((a, b) => (a.status === 'online' ? -1 : 1) - (b.status === 'online' ? -1 : 1))
    },
+    queueCards() { return this.queuePlans.slice(0, 8) },
+    saddleOccupied() { return !!this.saddle && this.saddle.status !== 'produced' },
  },
  created() {
-    this.fetchPlans()
-    this.timer = setInterval(this.fetchPlans, 5000)
+    this.refreshAll()
+    this.fastTimer = setInterval(this.fetchSaddle, 2000)   // 鞍座实时进度
+    this.timer = setInterval(this.fetchPlans, 5000)        // 队列
  },
-  beforeDestroy() { clearInterval(this.timer) },
+  beforeDestroy() { clearInterval(this.timer); clearInterval(this.fastTimer) },
  methods: {
+    refreshAll() { this.fetchPlans(); this.fetchSaddle() },
    async fetchPlans() {
      try {
-        const res = await getPlans({ page: 1, page_size: 50 })
+        const res = await getPlans({ page: 1, page_size: 100 })
        this.plans = res.data.items || []
      } catch (e) { /* ignore */ }
    },
-    fmt(v, n = 2) { return v != null && v !== '' ? Number(v).toFixed(n) : '—' },
-    devRange(p) {
-      const u = p.deviation_upper, l = p.deviation_lower
-      if (u == null && l == null) return '—'
-      return `${l != null ? Number(l).toFixed(3) : '—'} / ${u != null ? Number(u).toFixed(3) : '—'}`
-    },
-    async moveToProducing(p) {
-      if (!confirm(`将计划 ${p.cold_coil_no || p.plan_no} 移动到入口并开始生产？`)) return
+    async fetchSaddle() {
      try {
-        await startProducing(p.id)
-        this.$message.success('已开始生产')
-        this.fetchPlans()
+        const res = await getSaddle()
+        this.saddle = res.data || null
+      } catch (e) { /* ignore */ }
+    },
+    fmt(v, n = 2) { return v != null && v !== '' ? Number(v).toFixed(n) : '—' },
+    statusLabel(s) { return STATUS_LABEL[s] || s || '—' },
+    progPct(p) { return Math.max(0, Math.min(100, (p.run_length_m || 0) / TARGET * 100)) },
+    progColor(p) {
+      const pct = this.progPct(p)
+      return pct >= 100 ? 'var(--accent-green)' : 'var(--sms-teal)'
+    },
+    async move(p) {
+      if (this.saddleOccupied) { this.$message.warning('鞍座已被占用，请等待当前钢卷生产完成'); return }
+      try {
+        await moveToSaddle(p.id)
+        this.$message.success('已移动到上卷鞍座')
+        this.refreshAll()
+      } catch (e) {
+        this.$message.error(e?.response?.data?.detail || '操作失败')
+      }
+    },
+    async commit(p) {
+      try {
+        await commitProducing(p.id)
+        this.$message.success('已投入生产')
+        this.fetchSaddle()
      } catch (e) {
        this.$message.error(e?.response?.data?.detail || '操作失败')
      }
@@ -137,71 +194,41 @@ export default {

 .entry-page { display: flex; flex-direction: column; gap: 12px; }

-.entry-grid {
-  padding: 10px;
-  display: flex;
-  flex-direction: column;
-  gap: 8px;
-  overflow-x: auto;
+// ── 鞍座工位 ──
+.saddle-station { display: grid; grid-template-columns: 1fr 2fr; gap: 16px; }
+.saddle-info {
+  display: grid; grid-template-columns: 1fr 1fr; gap: 6px 18px;
+  align-content: start;
+  border-right: 1px solid $border; padding-right: 16px;
 }
+.si-row { display: flex; justify-content: space-between; gap: 10px; font-size: 12px; padding: 3px 0; }
+.si-k { color: $text-muted; }
+.si-v { color: $text-primary; font-family: $font-mono; font-weight: 600; &.hl { color: $sms-teal; } }

-.entry-row {
-  display: grid;
-  grid-template-columns: repeat(11, minmax(118px, 1fr));
-  gap: 6px;
-}
-
-.pos-cell {
-  background: $bg-panel;
-  border: 1px solid $border;
-  border-radius: 3px;
-  padding: 4px 5px 6px;
-  min-height: 220px;
-
-  &.filled { border-color: $sms-highlight; background: rgba($sms-highlight, .04); }
-  &.highlight { box-shadow: 0 0 0 1px rgba($sms-highlight, .35) inset; }
-}
-
-.pos-title {
-  text-align: center;
-  font-size: 11px;
-  font-weight: 700;
-  color: $text-primary;
-  padding: 3px 0 5px;
-  border-bottom: 1px dashed $border;
-  margin-bottom: 4px;
-  letter-spacing: .3px;
-}
-
-.pos-table {
-  width: 100%;
-  border-collapse: collapse;
-  font-size: 10.5px;
-  line-height: 1.45;
-
-  td {
-    padding: 1px 2px;
-    vertical-align: top;
-    white-space: nowrap;
-  }
-  td.k {
-    color: $text-muted;
-    text-align: right;
-    width: 56%;
-    font-size: 10px;
-  }
-  td.v {
-    color: $sms-highlight;
-    text-align: right;
-    font-family: $font-mono;
-    font-weight: 600;
-  }
+.saddle-run { display: grid; grid-template-columns: 1fr 1fr; gap: 12px; align-content: start; }
+.saddle-run .metric-box { min-width: 0; }
+.run-prog { grid-column: 1 / -1; }
+.rp-head { display: flex; justify-content: space-between; font-size: 12px; color: $text-secondary; margin-bottom: 5px; }
+.rp-pct { font-family: $font-mono; font-weight: 700; color: $sms-teal; }
+.rp-tip { font-size: 11px; color: $text-muted; margin-top: 6px; }
+
+.saddle-empty { text-align: center; padding: 30px; color: $text-muted; font-size: 13px; }
+
+// ── 待上卷卡片 ──
+.card-grid { display: grid; grid-template-columns: repeat(auto-fill, minmax(190px, 1fr)); gap: 10px; }
+.plan-card {
+  background: $bg-panel; border: 1px solid $border; border-radius: 6px;
+  padding: 10px; display: flex; flex-direction: column; gap: 8px;
+  &.online { border-color: $accent-green; box-shadow: 0 0 0 1px rgba($accent-green, .25) inset; }
 }
+.pc-head { display: flex; align-items: center; justify-content: space-between; }
+.pc-coil { font-family: $font-mono; font-weight: 700; color: $sms-teal; font-size: 13px; }
+.pc-body { display: flex; flex-direction: column; gap: 3px; }
+.pc-row { display: flex; justify-content: space-between; font-size: 11.5px; span { color: $text-muted; } b { color: $text-primary; font-family: $font-mono; } }

 .action-link {
-  color: $accent-green;
-  cursor: pointer;
-  font-size: 12px;
+  color: $accent-green; cursor: pointer; font-size: 12px;
  &:hover { text-decoration: underline; }
+  &.disabled { color: $text-muted; cursor: not-allowed; text-decoration: none; }
 }
 </style>
--- a/frontend/src/views/Layout.vue
+++ b/frontend/src/views/Layout.vue
@@ -79,6 +79,7 @@ const MENU = [
  { path: '/downtime',      title: '停机管理',   icon: IC.downtime },
  { path: '/inspection',    title: '设备巡检',   icon: IC.inspection },
  { path: '/quality',       title: '质量管理',   icon: IC.quality },
+  { path: '/cost',          title: '成本管理',   icon: IC.capacity },
 ]

 export default {
--- a/frontend/src/views/Plan.vue
+++ b/frontend/src/views/Plan.vue
@@ -78,7 +78,7 @@
              <td><span :class="['badge', statusBadge(row.status)]">{{ statusLabel(row.status) }}</span></td>
              <td @click.stop>
                <span class="action-link" @click="openDialog(row)">编辑</span>
-                <span v-if="row.status === 'ready' || row.status === 'online'"
+                <span v-if="row.status === 'online'"
                      class="action-link" style="color:var(--accent-green)" @click="moveToProducing(row)">移动</span>
              </td>
            </tr>
@@ -274,7 +274,7 @@ export default {
  created() { this.fetchData() },
  methods: {
    emptyForm() {
-      return { plan_no: '', split_count: 1, status: 'online', split_weights: [null,null,null,null,null,null] }
+      return { plan_no: '', split_count: 1, status: 'ready', split_weights: [null,null,null,null,null,null] }
    },
    async fetchData() {
      this.loading = true
@@ -349,10 +349,14 @@ export default {
      this.fetchData()
    },
    async moveToProducing(row) {
-      if (!confirm(`将计划 ${row.cold_coil_no || row.plan_no} 移动到入口并开始生产？`)) return
-      await startProducing(row.id)
-      this.$message.success('已开始生产')
-      this.fetchData()
+      if (!confirm(`将计划 ${row.cold_coil_no || row.plan_no} 移动到上卷鞍座？`)) return
+      try {
+        await startProducing(row.id)
+        this.$message.success('已移动到上卷鞍座')
+        this.fetchData()
+      } catch (e) {
+        this.$message.error(e?.response?.data?.detail || '操作失败')
+      }
    },
    async save() {
      if (!this.form.plan_no) { this.$message.error('计划号不能为空'); return }